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Alternative Ricocel Epoxy Laminated Sheet for High Heat Solder Pallet Fabrication
Alternative Ricocel is an ideal material for solder pallets, wave solder pallets, SMT solder pallets, SMT solder fixtures, selective solder fixtures and other specialty soldering fixtures.
Characteristics
- Excellent durability against repetitive soldering of more than 20,000 times.
- Excellent mechanical strength for precision machining.
- Excellent chemical resistance against soluble flux or pallet cleaner.
- Teflon-coating is not necessary to make up for durability or cleanability.
- Excellent machinability which is durable against high speed machining.
- Lead free material/ RoHS COMPLIANT
- Strong Thin Wall up to 0.5mm
Comparison between Alternative Durostone and Alternative Ricocel
1.Anti-static resistance value
Alternative Ricocel | Alternative Durostone |
| 10^6~10^9 | 10^5~10^9 |
2. Thermal warpage
From the figure below, the 24 hour, 280°C continuous heating proves shows that Alternative ricocel has less deformation, material size :3x500x500mm
3. Thin wall tooling yielding rate
Alternative Ricocel | Alternative Durostone |
| 99.48% | 96.53% |
During the tooling process, the thin wall yielding rate will affect the carrier yield rate and production line life. Thus alternative can provide better performance and longer life.
4. Tool wear
With the same tooling conditions, alternative Ricocel can reduce more than 30% of tool wear.
We can also design pallets as per client's requirement. Below information are necessary for the pallet design.
1.2D drawing(.dwg or PDF) or 3D drawing(.STEPor .IGS) of wave solder pallets
2.Gerber file of PCB bare board+ Loaded PCB sample(PCB board with electronic components)
Technical data sheet
| Name | CATOS 2011 SHEET /Wave Solder Pallet | ||||||
| Grade | Anti-static | ||||||
| Color | Black | ||||||
| Density(g/cm3) | 2.1±0.5 | ||||||
| Flexural Strength 3 point support⊥(Mpa) | 470 | ||||||
| Water Absorption(%) | <0.1 | ||||||
| Coefficient of linear Expansion(10-6/k) | 11 | ||||||
| Thermal Conductivity (w/m0k) | 0.4 | ||||||
| Maximum Operating Temperature(ºC) 10-20seconds | 360 | ||||||
| Standard Operating Temperature(ºC) | 300 | ||||||
| Life Cycles(Times) | >20000 | ||||||
| Surface Resistivity(Ω) | 10^6-10^9 | ||||||
| Thermal Capacity(J/kgk) | 960 | ||||||
| Modulus of Elasticity (Mpa) | 20000 | ||||||
| Chemical Resistance | Good | ||||||
| Thickness Available(mm) | 3,4,5,6,8,10,12,other thickness available on request | ||||||
| Thickness Tolerance(mm) | ±0.1 | ||||||
| Flatness Tolerance (For a panel size of 300*300 | ±0.1 | ||||||
| Parallelism(mm) | ±0.1 | ||||||
| Sheet Size (mm) | 1220*2440mm;1220*1220mm;1020*1220mm ;Cut size service available | ||||||
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