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Specifications
PC Solid sheet (Valuview)1.100% Virgin resin
2.Double sided UV400 Coating
3.Thickness: 2mm~15mm
4.10 years warranty
VULCAN SOLID FLAT
Exceptional Strength and Glazing Properties
SOLID FLAT Sheet Properties
VULCAN Polycarbonate SOLID FLAT sheets are designed specifically for buildings and construction. Sheets above 6mm are capable of stopping bullets and are most often used for security purposes. It’s high impact strength and lightweight compared to glass, ease of installation, fireproof and weather resistant properties make VULCAN Solid Flat sheets the perfect choice over glass, FRP and Acrylic*. VULCAN Plastics currently have two machines dedicated to Solid Flat sheets production.
*Polycarbonate impact strength: 250 times over glass, 10 times over FRP and Acrylic.
Machinary | Width | Wave Span | Wave Height | Thickness | Production Length | |||
Min. | Max. | Min. | Max. | 20' | 40' | |||
Toshiba - Hitachi | 1212mm | 2100mm | - | - | 2.0mm | 15mm | Max. | Max. |
5800mm | 11600mm | |||||||
Breyer | 1212mm | 2100mm | - | - | 1.7mm | 12mm | Max. | Max. |
5800mm | 11600mm | |||||||
Specifications – Toshiba Hitachi Co-Extrusion Machine
- Profile: Polycarbonate Solid Flat
- Raw Material: 100% Virgin Resin from Mitsubishi Japan, Bayer Germany, Sabic (GE).
- UV Coating: Optical Grade SD Polyca UV400 Coating (Sumitomo Dow Chemicals Japan)
- Additional Proprietary Coating: LiteGuide, Ti-Lite, Pearly RED, Pearly GREEN
- Standard Material/Colors: Clear, Bronze, Blue, Green, Opal.
- Thickness: 2.0mm~15mm
- Width: 1212mm~2100mm
- Length: 2440mm, 3660mm, 4880mm, 5800mm, 5900mm, 9000mm, 10000mm, 11000mm, 11600mm (other sizes can be cut to length upon request)
- Warranty: 10 years. (5 for yellowing, 10 for usage)
Specifications – Breyer Machine
- Profile: Polycarbonate Solid Flat
- Raw Material: 100% Virgin Resin from Mitsubishi Japan, Bayer Germany, Sabic (GE).
- UV Coating: DOUBLE SIDED Optical Grade SD Polyca UV400 Coating (Sumitomo Dow Chemicals Japan)
- Standard Material/Colors: Clear, Bronze, Blue, Green, Opal.
- Propriety Material: LiteGuide, Ti-Lite, Pearly RED, Pearly GREEN
- Thickness: 1.7mm~12mm
- Width: 1212mm~2100mm
- Length: 2440mm, 3660mm, 4880mm, 5800mm, 5900mm, 9000mm, 10000mm, 11000mm, 11600mm (other sizes can be cut to length upon request)
- Warranty: 10 years. (5 for yellowing, 10 for usage)
Product Strengths
Base Material
- 100% Virgin UV included raw material ensures that your sheets can withstand harmful UV rays for at least one year.
UV400 Coating
- Optical Grade SD Polyca UV400 coating as used on lenses, glasses, and sunglasses. 99.5% of harmful UV wavelengths between 290nm~400nm are blocked.
Production Method
- Co-Extrusion ensures evenly spread, evenly thick base material and UV coating. (A chain is only as strong as it’s weakest link.)
High impact resistance
- 250 times the impact strength over glass and 10 times over FRP and Acrylic.
Fire Retardant
- Polycarbonate sheets produced with 100% Virgin material have a melting point of at least 190 degrees Celsius and produce only odorless smoke when burned.
Design Flexibility
- VULCAN Polycarbonate sheets can be tailored with different coatings to provide different light transmission rates and properties. Customers can choose between LiteGuide, Pearly RED, Pearly GREEN, Ti-Lite, and Valuview.
Quality Standards
VULCAN Polycarbonate sheets are produced with the highest of standards available in the industry. We are the first Polycarbonate manufacture in Asia to incorporate clean rooms for all of our extrusion lines. Our latest Breyer Solid Flat sheet machine is installed in a Class 5000 clean room (the maximum number of particles per cubic foot of air of diameter greater or equal to 0.5 µm is 5000).
Machinery
We have a total of 5 co-extrusion lines, 2 for corrugated sheets and 3 for solid sheets. Our machines are imported from Toshiba-Hitachi Japan, Omipa Italy and Breyer Germany. Our co-extrusion machine uses feedblocks from the industry leading EDI (Extrusion Dies Industries) company and controlled by the also industry leading Dynisco company computers.
Applicable Areas
Aquaculture Greenhouse
Polycarbonate sound barriers
Polycarbonate Highway barriers
Polycarbonate Skylight
Polycarbonate Warehouse
Polycarbonate Roofing
Warehouse Roofing
Wall and Flooring
Warehouse Skylight
Industrial Skylight
Interior decoration
Car Park
Glazing
Patios
Raw Material and Machinery
VULCAN Polycarbonate Valuview SOLID FLAT sheets are double sided, UV400 co-extruded with Extrusion Dies Industries (EDI) feedblocks, using SD Polyca Optical Grade UV400 material from Sumitomo Dow Chemicals Japan, thus providing maximum protection against harmful UV rays, both inside and out.
VULCAN Polycarbonate Valuview SOLID FLAT sheets are produced from Asia's larget polycarbonate extrusion machine.
Toshiba - Hitachi
Breyer
VULCAN Polycarbonate Valuview SOLID FLAT sheets can reach a thickness of 15mm.
Impurity leads to less quality, which is why VULCAN Polycarbonate SOLID FLAT sheets are produced in Class 5000 clean rooms; the cleaner the environment, the cleaner the sheets, and hence a longer lifespan.
Standard colors are: Clear, Bronze, Blue, Green and Opal; other colors can be made to order.
Other proprietary material from VULCAN Plastics
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