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Specifications
(1)high efficiency powder recycle(2)low energy consu mption
(3)output improve
1. pretreatment:
(1) process mode: spray type
(2) The bulk material: plate SUS304 # t1.5 mm
(3) The spray materials: PVC, pp
(4) The liquid trough: plate SUS304 # t1.5 in mm
(5)pump: corrosion resistant power pcs
NO |
Process name |
The temperature(°C) |
The processing time (min) |
handling |
1 |
Hang up the artifacts |
|
|
|
2 |
pickling |
50-60 |
1 |
spray |
3 |
pickling |
50-60 |
2 |
spray |
4 |
Water to wash |
RT |
1 |
spray |
5 |
Water to wash |
RT |
1 |
spray |
6 |
Surface conditioning |
RT |
1 |
spray |
7 |
phosphating |
50-55 |
3 |
spray |
8 |
Water to wash |
RT |
1 |
spray |
9 |
Water to wash |
RT |
1 |
spray |
Pretreatment: Remove the workpiece the foreign body,such scale cinder, rusty spot, grease, etc, Provide good base suitable for coating requirements, Phosphating ensure coating has a good anticorrosive and decorative performance.
2 Drying oven
(1) Insulation board: The furnace plate thickness 100mm The inner plate SPGt1.omm The outer color plate t0.7mm Heat preservation cotton specification 80kg
(2) Chassis:10#Square steel pipe
(3) Heating power:100000 calories burn machine 1pes
(4) Heating chamber: The furnace plate 100mm Adjustable temperature 140 degrees Celsius Automatic constant temperature
(5) warm air machine:5HP
NO |
Process name |
The temperature(°C) |
The processing time (min) |
handling |
10 |
drying |
110-140(adjustable) |
10-20 |
Hot air circulation |
Drying oven: In the drying furnace, the workpiece surface water and water of crystallization and drying, required to meet the requirements of the coating
3 Spray powder room
(1) The chamber body plate:SPGt1.5mm Hydraulic molding
(2) Chassis:5# Channel steel
(3) Recycling filter: Diameter of the325*L900mm
(4) Exhaust fan:20HP
(5) Pulse control meter:CMOS
(6) Reciprocating engine: Travel back and forth 1.5m
(7) Spray gun: Automatic and manual (According to the customer workpiece)
NO |
Process name |
The temperature(°C) |
The processing time (min) |
handling |
11 |
spraying |
RT |
According to the workpiece |
Automatic spraying |
Spraying:The workpiece into the spray chamber to wake with electrostatic powder spraying operations
4 Curing oven
(1) Insulation board:The furnace plate thickness 100mm The inner panels SPGt1.0mm The outer color plate t0.7mm Heat preservation cotton specification 80kg
(2) Chassis:10# Square steel pipe
(3) Heating power: 300000 calories burn machine 1pes
(4) Heating chamber: The furnace plate 100mm Adjustable temperature 200 degrees Celsius Automatic constant temperature
(5) warm air machine:10HP
NO |
Process name |
The temperature(°C) |
The processing time (min) |
handling |
12 |
curing
|
180-200(adjustable) |
20-25 |
Hot air circulation |
Curing oven: In the curing oven, the workpiece, communication molten coating on the surface and curing.
5 Spraying workpiece completed
NO |
Process name |
The temperature(°C) |
The processing time (min) |
handling |
13 |
Spraying workpiece completed |
RT |
According to the production speed |
natural drying |
Artifacts into the production line to dry, spraying the workpiece
6 Control system, conveyor line
(1) The mode of transportation: Suspension transport
(2) Bear the weight: According to the customer request
(3) Drive power: Synchronous operation
(4) The running speed: Adjustable frequency
(5) Trackn: Wear resistant manganese steel
(6) Safety device: Automatic clutch protection Overload protection
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