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Full automatic crude flaxseed oil refining machine with low consumption
What Mao Sheng do for our client?
1.100-3000T/D leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
2.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
3.20-600T/D Crude palm oil, rice bran oil, corn germ oil dewaxing turn-key project
4.10-200T/D Fatty acid esterification production cooking oil production line.
Chemical Refining of crude flaxseed oil refining machine:
↓
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
↑ ↓
Phosphoric acid ↓
↓
degumming oil←dry←heat← ← ← ←
↓
↓
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
↓
refined oil←filter←cool←deodorizing←vacuum
3)Deodorization Section of crude flaxseed oil refining machine
The bleached oil is first de-aerated in a buffer tank, It works at the same vacuum as the deodorizer and acts also as buffer feed capacity. After deaerator, Oil is sent by pump to be preheated by the heat exchange with the deodorized oil to a temperature between 190° and 210°C, and deodorized oil is cooling to a temperature of about 135°C. Finally, the oil is heated by conduction oil or high pressure steam until it reaches the final deodorizing temperature. After deodorization, the oil is cooled with feeding oil, polished, and pumped into storage tank.
This cooling and contact combined with a lower velocity will allow catching nearly all fatty acids distillates present in the gas flow.
4)Crystallization Section of crude flaxseed oil refining machine
Feedstock is heated and pumped to crystallizers. The oil is cooled according to a pre-determined cooling profile by means of controlling the temperature of the cooling medium circulating in the cooling coils. The design of this cooling profile depends on the quality of feedstock and the quality of olein/stearin fractions required. This is to keep the oil homogenized with frequency mechanical agitation in the crystallizers. A typical cooling program lasts for a certain time, depending on the quality of feedstock and product. When the oil appears as a thick semi-solid mass (slurry) containing stearin crystals in liquid olein, it is ready for filtration. If the crystallization result is not desirable, the slurry can be circulated through the feed oil heater for re-heating before being sent back to the feed oil tank for re-processing.
5) Filtration Section
When crystallization is completed, the slurry is fed to the Membrane Filter Press for filtration. The operation includes filter feed, filtering, squeezing and cake releasing. When the chambers are full after cake forming, the pumping will stop and the membranes are inflated to squeeze dry the filter cakes. After which, the residual oil in the core is blown dry by compressed air. Thereafter, the filter is opened and the cake will drop into a stearin tank. The stearin cake is melted in this tank by steam coils before it is discharged to storage. Olein flows into the olein tank, and is pumped to the outer olein storage tank.
(1)Neutralization section
After heating, oil is then carried out with caustic soda to saponify the fatty acids and to ease the removal of the precipitate in centrifugal separator.
2)Bleaching section
Crude oil is fed to the oil-earth mixer through heat exchanger and heater. Prior to bleaching, the bleaching earth is dosed into the oil by means of a volumetric dosing system. The bleaching earth hopper is installed above the oil-earth mixer and assures continuous operation of the plant.
"No best, Only better"
We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments are as follows:
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4. Priority to provide customer our new craftworks and products.
5. Free training technological operator to ensure the trained staff can operation independently.
6. In the installation process,we will appoint a installation supervision staff on the spot.
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