Professional Waste Tyre Oil Distillation Machine to Get Diesel

Specifications

overview of pyrolysis tyre recycling machine 

1)Tire pyrolysis turn "waste" into wealth. 

Pyrolysis is a special case of thermolysis, and is most commonly used for organic materials. In general, pyrolysis of organic substances produces gas and liquid products and leaves a solid residue richer in carbon content.  

Tire pyrolysis machine after  several processes like heating, cooling and so on,  turns the waste tires and plastic into crude/fuel oil, carbon black and steel wires.

2)The usage of final productions 

Fuel oil--power plant factory          

                glass factory          

                cement factory        

                ceramic factory 

                aluminum factory         

                boiler factory          

                central heating factory      

                painting factory

Carbon black--electric cable jacketing 

                            conveyor ban       

                            hose and  doormat            

                            black nylon bag     

                            rubber additive     

                            automatic spare parts     

                            heat isolation

                            black colorant in rubber materials     

                            plastic pipes     

                            industies rubber

                            products      

                            fire fighting

Steel wires--be re-sale to steel factory

3)The formula of economic benefit analysis 

 If take waste truck tires as raw material,and DY-1-8   type as equipment;Economic benefit analysis of DY-1-8 type equipment

1.Daily cost:

a.Raw material:8 ton*1700.00RMB/ton=13600.00RMB

b.Fuel:0.4ton*800RMB/ton=320.00RMB

c.Water and electricity:15kw*20hour*0.71RMB/kw=213.00RMB

d.Workers’salary:4(persons) *50.00RMB/Person=200.00RMB

e.Tax(remark):free from tax for environmental protection equipment

f.Total:14333.00RMB

2.Daily turnover:

a.Carbon black:8ton*35%=2.8ton*1500RMB=4200.00RMB

b.Crude oil :8ton*45%=3.6ton*4500RMB/ton=16200.00RMB

c.Tires wire :8ton*10%=0.8ton*2500RMB/ton=2000.00RMB

Total :22400.00RMB

3.Daily gross profit :

Gross profit=daily turnover-daily cost=22400.00RMB-14333RMB=8067.00RMB

4)Approx oil yield of different raw materials

5)Composition

The whole pyrolysis plant is composed by 13 parts ,reactor ,transmission device, catalytic chamber, cooling tube, heavy tank ,oil-water separator,condenser,light oil tank, safety device, vacuum system,dedusting system, draft fan,chimmey

The key parts of the whole plant are reactor and cooling systems

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct on safety and service life. We use automatic welding machinewhich will not only guarantee the quality but also greatly improve working efficiency

Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser There are 57 pipes in one condenser which will guarantee you a high oil yield 

6)Pyrolysis working process 

1. Firstly, the raw material was put into furnace with auto feeder,thenseal the feed inlet system.

2. Secondly, burned the fuel material (coal, or wood, or natural gas, oil ) in the combustion system .

The reactor will slowly heat, when the temperature reach around 150 degree Celsius, it will produce oil gas .

3. Oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure ,which will be designed to back to combustion system to instead the fuel material to burn the reactor .which can save energy very much.

4. After finished oil produce ,the temperature of reactor will be down ,in same time ,carbon black will be discharged automatically.

5. Lastly, when the temperature fall to 100 degree Celsius, worker could opened the door of reactor to discharge of steel wire .

6. Then can start to another batch working.

 

7) Main features:

 

      

Safety:

1. Professional sealing technology for cover, oil outlet

2. Heavy oil is separated which can avoid the problems of jam in later condensing

3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident

4. Alarm, safety valves, thermometer, pressure gauge and safety valve

5. It is dangerous to burning exhaust gas (C1 to C4). In our process, it is transferred first through the safety device and a safety burning air muzzle

Environment friendly:

1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke

2. The exhaust gas will be directly recycled for heating reactor, no gas pollution

3. Every junction of the reactor is in good sealing situation with professional sealing material

Long service life:

1. Material: Q245R special steel plate, thickness 14mm

2. The service life of the reactor will be 8 years

Energy saving:

1. Well sealing for heatingsystem, no gas leak and saving fuel

2. The exhaust gas will be recycled for reactor heating

 8) Technical parameter

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