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Automatic 3 in 1 Washing Filling Capping Machine Monoblock
General description
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle inwall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle star wheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through star wheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet
Bottle inlet structure
1. Adopt air conveyor system with high efficient filter to feed bottle, this can keep the inside of the filling machine clean
2. With bottle neck holding in the whole course and protect bottle block device.
Rinsing Part
1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of EMPIRE.
3. The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
4. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5. Rinsing time can be guaranteed for 2 seconds.
6. By adjusting the height of the rotary parts to adapt for different bottle height
7. The motivation is derived from the driven system in the framework passed by gear.
8. The supplying of rinsing water is controlled by solenoid valve.
The Transition Starwheel
The hold bottleneck poking wheel is made of high-quality stainless steel. We can meet the demand of adapt different bottle height by changing the bottle change parts; when the change of bottle is not big, do not need adjust.
Filling Part
1. Adopted famous brand anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2. The rotate plate is made of stainless steel 304, large flat toothed bearing.
3. The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of food grade stainless steel.
4. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
5. The beverage supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
6. Sliding bearing is adopted non-maintaining bearing, that can reduce the pollution of filling to the environment. Rolling bearing made of stainless steel, the sealing ring is made of EPDM material, plastics is made of UMPE.
7. The motivation of the filler is derived from the driven system in the framework and passed by gear.
8. The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
9. The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
10. The key parts and electric elements of the machine are adopting import products.
Capping Part
This unit is the highest degree of accuracy of 3-in-1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1. Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2. The screwing capping head is dual-purpose design: it is suitable for flat cap and sport cap.
3. The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4. A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5. A bottle inlet detect switch is settled on the screwing capper.
6. There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.
7. There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8. By adjusting the height of the rotary parts to adapt for different bottle height.
9. The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10. The main parts of the screwing capper are processed by the digital-control processing center
The bottle outlet conveyor
1. The driven motor is frequency control, synchronized with the 3 in 1, prevented the bottle from turning over.
2. There is a detective photoelectric switch settled in the chain shelf. The machine stops when a bottle falls down.
Framework
1. The stainless steel with stretched structure (reversed-drawing technology), cooperate with the "O" sealing ring, that make the possibility of leakage of the parts such as bearing flat and support axle etc. down to zero.
2. The framework is welded and high quality carbon steel and dealt with anti-corrosive treatment. The surface is covered by stainless steel plate (AISI 304).
3. The transmission system is settled blow the framework and driven by gear.
4. The driven gear is composed of stainless steel gear wheel and nylon gear wheel with a cross arrangement.
5. Equipped with the device of overload protection, it can guarantee the safe of the machine effectively.
6. The top and around of the Framework is enclosed by the sealing window with transparent Lucite. And an entrance of preformed hole for ozone according to the buyer's requirement.
Control system (all of the components’ brand can be optional)
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