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Beer production line
Beer is the product of the alcoholic fermentation by yeast of extracts of malted barley. Whilst malt and yeast contribute substantially to the character of beers, the quality of beer is at least as much a function of the water and, especially, of the hops used in its production.
Barley starch supplies most of the sugars from which the alcohol is derived in the majority of the world’s beers. Historically, this is because, unlike other cereals such as wheat, barley retains its husk on threshing and this husk traditionally formed the filter bed through which the liquid extract of sugars was separated in the brewery.
The starch in barley is enclosed in cell wall and proteins and these wrappings are stripped away in the malting process (essentially a limited germination of the barley grains), leaving the starch essentially preserved. This softens the grain and makes it more readily milled. Not only that, but unpleasant grainy and astringent characters are removed during malting.
Malting
Malting commences with steeping of barley in water at 14-18 degreesC for up to 48h, until it reaches a moisture content of 42-46%. This is usually achieved in a 3-stage process, with the steeps being interspersed with ‘air rests’ that allow the barley to get some oxygen (to ‘breathe’).
Raising the moisture content allows the grain to germinate, a process that usually takes 3-5 days at 16-20 degreeC. In germination, the enzymes break down the cell walls and some of the protein in the starchy endosperm, which is the grain’s food reserve, rendering the grain friable. Amylases are produced in germination and these are important for the mashing process in the brewery.
Progressively increasing the temperature during kilning arrests germination, and regimes with progressively increasing temperatures over the range 50 to perhaps 110degreesC are used to allow drying to <5% moisture, whilst preserving heat-sensitive enzymes. The more intense the kilning process, the darker the malt and the more roasted and burnt are its flavor characteristics.
Brewing
In the brewery, the malted grain must first be milled to produce relatively fine particles, which are for the most part starch. The particles are then intimately mixed with hot water in a process called mashing. The water must possess the right mix of salts. For example fine ales are produced from waters with high levels of calcium. Famous pilsners are from waters with low levels of calcium. Typically mashes have a thickness of three parts water to one part malt and contain a stand at around 65 degreesC, at which temperature the granules of starch are converted by gelatinization from an indigestible granular state into a “melted” form which is much more susceptible to enzymatic digestion.
The enzymes that break down the starch are called the amylases. They are developed during the malting process, but only start to act once the gelatinization of the starch has occurred in the mash tun. Some brewers will have added starch from other sources, such as maize or rice, to supplement that from malt. These other sources are called adjuncts.
Fermentation
In traditional lager brewing the 'green beer' is matured by several weeks of cold storage, prior to filtering.
Nowadays,the majority of beers, both ales and lagers, receive a relatively short conditioning period after fermentation and before filtration.This conditioning is ideally performed at -1°C for a minimum of three days, under whichconditions more proteins drop out of solution, making the beer less likely to go cloudy in the package or glass.
The filtered beer is adjusted to the required carbonation before packaging into cans, kegs or glass or plastic bottles.
TECHNICAL PARAMETERS
company introducation |
our company is making stainless steel tank,beer fermenter tank, beer bright tank, lauter tun and brew kettle in brewing field. |
| usage | used for beer fermenting and brewing. |
|
material |
1.ss304 2.jacket: dimple jacket 3.insulation layer: PU 4.as to the thickness, we can make according to your requirement. |
|
configuration |
safty valve, CIP spraying ball and pipe at the side of the tank, outlet with valve and racking arm as your requirement, temperature gauge and sample valve |
|
our advantage |
1.Minimum volume100L to maximun volume 10,000L. 2.Used for home brewing or Micro brewery. 3.PU insulation, jacket dimple type 4.interior surface is 3A finish,exterior is 2B finish 5.equip with a cooling system. |
|
minimum order |
one unit |
| payment term | T/T |
|
Package |
standard package |
| market | This is for europen country |
Our company’s advantages over other companies:
Advanced Technology Co., Ltd Wenzhou is the a professional Stainless steel Mixing Equipment,Tank Pressure Vessels,Filters,Beer equipment and brewing technology supplier, who can professionally design, research and develop, and manufacture these equipment.
We can provide clients one-stop service from design, layout, to finished products. Its main business includes beer equipment, self brewing equipment, hotel beer equipment, draft beer dispenser, school laboratory equipment, etc. We mainly provide the capacity 500L/DF, 1000L/DF, 2000L/DF, 3000L/DF, 5000L/D,10000L/D,20000L/D etc.
Our staff of Sales and Technical Support is available to help you in selecting the right protection for your application as well as to provide you with Samples of our products for evaluation. At Advanced Tech., we are committed to providing the Highest level of customer service, Competitive pricing, Speedy delivery and a Comprehensive, cutting-edge product offering. Our ultimate goal is your satisfaction.
Our company’s quality certification:
We have got CE, PED, ISO9001 (2008) certificates. If necessary, we can offer electronic record’s certificates but the original document must be kept in the company.
Our company’s customer segmentation:
Our customer segmentation is mainly focused on the European,American developed countries such as the USA,Canada, Lati-America,the United Kingdom, Australia,
Saudi Arab and Asia etc. At present,we are looking for superior agents to create a brilliant future.
Shipment
Bulk cargo: standard wooden case which can avoid any clash during the sea or air transportation in case of causing damage to the equipment’s surface.
Container cargo: equipment will be bound firmly,won’t easily swing to the side, or up, or down.
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