CORN FLAKE MACHINE FOR ANIMAL FEED

CORN FLAKE MACHINE / BARLEY FLAKE MACHINE FOR ANIMALS

STARMAX FLAKE SYSTEM  FLAKESTAR 3000   ( 3-4 T/H)

01. RAW MATERIAL HOPPER

 Dimension: 3 x 3 m Capacity 10 m3

Raw material grid is made for ptotecting other materials entered.

Grid is made by 50 x 50  metal brackets

100 x 100 flap is available for operating inside.

Hopper U Helix

 Length 5 m

Motor Power: 3 kw 60 rpm Flanged reducer motor

Reducer motor brand is Polat. Working factor is 1.2

Connection is direct coupled

Helix inside diameter 2 inch  Ø 60, t 3.25 mm

Ø  50 mm helix steel hanged bearing

Helix box flap 1,5 mm St37

Shaft is C.1030 material

UCF 210 ball bearing. Dust resist bearing

Anticorrosion and acrilic painting

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 02. RAW MATERIAL BUCKET ELEVATOR

Length 10 m

Motor Power: 3 kw 60 rpm Flanged reducer motor

Reducer motor brand is Polat. Working factor is 1.2

Connection is direct coupled

Dimension: 25 x 25 cm

Elevator Pipe: 22 m

Drum Diameter: 400 mm Drum Length: 220 mm

Band Number: 5

200 x 5 band: 28 m

03. SIEVE UPPER HOPPER           

              Type………………………………….. 1250X750

              Height......…………………………. 500mm

              Conic.……………………………….. 500mm

              Thickness........…………………… 3mm

04. CONTROL SIEVE

              Length     …........................... 2250 mm.

               Motor    ………..………0.75 kW 1500 rpm

Vibro sieves are used for collecting foreign materials from cereal before cementation. It is produced as double deck. Powered by vibro motor. Body is hanged up by strong springs. Dust and foreign materials are seperated and only clean cereals are göne to the cementation process.

05. CEMENTATION PROCESS FEEDING ELEVATOR

Length 13 m

Motor Power: 3 kw 60 rpm Flanged reducer motor

Reducer motor brand is Polat. Working factor is 1.2

Connection is direct coupled

Dimension: 25 x 25 cm

Elevator Pipe: 22 m

Drum Diameter: 400 mm Drum Length: 220 mm

Band Number: 5

200 x 5 band: 28 m

06. CEMENTATION TANK AIR LOCK

Type.......................................300 x 300

Motor………………….........1.1 kW 50 rpm

Material.........................Chrome Nickel

07. CEMENTATION TANK

              Dimension ……………………..1500 x 1200

              Tank Length ..…………………..8000mm

              Total Length...…………………10000mm

 Material.........................Chrome Nickel

06. CEMENTATION TANK EXIT AIR LOCK

Type.......................................300 x 300

Motor………………….........1.1 kW 50 rpm

Material.........................Chrome Nickel

09. DISCHARGE HELIX    

                  Length………………………………………….. 2.500mm

                  Bearings…………………………………..UCF type square bearing

                  Head Shaft Material…………………1040 material

                  Helix Leaf...............…………………..200x60x5mm

                  Helix Internal Tube…………………...60x3mm

Coupling……………………………………Type 200 star coupling

Reducer Motor…………………………..2.2kw  50 rpm

10. CRUSHER ROLLER

Length…………………………………………. 600mm

                  Motor-1.........................................................22kw 1000 rpm

              Motor-2......................................................... 22kw 1000 rpm

11. DRYER BAND

         Length…………………………………………. 6.000 mm

              Motor………………………………………2.2 kW 50 rpm 3 units.

 12. CYCLONE OF DRYER BAND

Diameter………………………….1000 mm

Length.......……………………….5000 mm

13. FAN OF DRYER BAND

Motor……………………..11 kW 1500 rpm

14. TRUCK LOADER BAND

Type 2.2 kW 22 rpm reducer motor. Final product will load to the truck.

15.PLC CONTROL PANEL

It includes all electric Works and PLC Works for complete system.

1 unit 10 “ touchable screen is available for main comtrol panel. All works are done within this screen.  System can work seperately or completely.