PROSTAR 1500 Small Pellet System / Pelet / Pelet Machine

PROFESSIONAL TYPE POWDER AND PELLET    PROSTAR 1500 Small Pellet System / Pelet / Pelet Machine

CAPACITY:

· PROSTAR 1500 1.5 T/HOUR

· PROSTAR 3000 3.0 T/HOUR

AREA OF USE

· Cattles, Sheep and Goats, Fattening and Dairy Feeds

· Poultry Feeds

· Organic Fertilizer Pelletizing

· Prina (olive oil waste) Pelletizing

 WHO CAN USE

· Large-Scale Farms that Want to Produce Their Own Feeds

· Medium-Sized Feed Producers

ADVANTAGES

· Turnkey feed factory from raw material purchase pit to packaging

· Professional system, economical price

· Low energy requirement

· Project designing depending on your need

WORKING PRINCIPLE

 RAW MATERIAL TAKING: Cereals are discharged into the, raw material taking pit. The pit has an upper grill with a capacity of 20-25 tons.

SILOS: Products are carried to the upper helixes of silos by means of a bucket chain and the intended silos are filled up through pneumatic covers.

 RATIONING: Raw materials coming from silos are gathered in the bunker of rationing unit depending on the content prepared. After the weighing process, they are switched to the lower bunker.

 GRINDING & MIXING: Cereals are carried by horizontal helix and bucket chain to the GRINDING unit. The products passing through the horizontal type-GRINDING unit go down to the mixing unit.

The products to enter into the mixer without GRINDING are weighed at simple scales and carried to the mixing unit by a helix. The additives such as minerals, vitamins, bone dusts, etc. suitable for the quality of ratio are added through a cover on the mixer. Homogeneous mixture is reached with the double-helical system. After a mixing process of about 5 minutes, the pneumatic cover is opened and the product goes down to the lower bunker of mixer.

The powder feed bucket chain has two-output valves. Optionally, powder feed can be directly sent to the packaging. If pelletized feed is to be made, the product is sent to the pelletized feed upper bunker.

 PELLETIZING: Powder feed comes from upper bunker to feeding helix. The feed helix is made of 304-quality stainless steel and has a speed control.

The main duty of the conditioner is to enable the dry steam given to the powder feed to be distributed homogenously. It is made of 304 quality stainless steel.

Dry steam required is given to the conditioner by a boiler.

Disc X46Cr13 is made of special raw materials. Discs and rolls are manufactured and specially designed by Andritz, a company based in Holland.

COOLING: The product taking out of the pelletizing machine hot by Z conveyor is taken to the cooling cabin. Cooling is performed by an inverse current system controlled by a three-grilled, brake-reducer. Powder and hot air are removed from the cabin by means of a cyclone and fan. The cooled product falls down by means of heat sensors in the cooling cabin and goes to the rotary screen for screening. The dusts remaining on the pellet are removed by a rotary screen system.

PACKAGING: The product is carried to the bagging bunker by a Z conveyor. The bagging unit precisely weighs for the feed to be collected into the bags of 25-50 kg. It is load-cell and pneumatic. There is a helical filling system with a speed control. After the weighing process, the piston that compresses the gunny bag is opened and the gunny bag falls on the bag stitching tape. The opening of the bag is stitched with sewing machine and the process is ended.