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Help CenterALXD Ampoule And Vial Washing-Drying-Filling Production Line
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ALXIII-XII Ampoule Ultrasonic Washing-Drying-Filling-Sealing Production Line
I. Introduction:
The ALXD ampoule and vial washing-drying-filling production line is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven and KAGF series ampoule and vial filling machine, whilst the three component machines can also be used independently. Suitable for production of ampoule injection of 1-20ml and vial injection of 2-25ml, it can complete more than 20 procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, front gas charging, filling, rear gas charging, sealing, stoppling, and etc. The production line is a high speed injection production line satisfied the GMP requirement which has been successfully developed by our company after years of research based on the national conditions of Chinese injection industry. The product has strengths such as high production speed, high rate of finished products, convenient operation and maintenance, low running costs, and etc. The machine uses the PLC system to realize automatic control for the whole production process.
II. Features:
1. The bottle washing machine adopts mechanical hands to clamp the bottles, suitable for ampoules of 1-20ml and vials of 2-25ml.
2. The water-gas spray needles adopt the reciprocating tracking insertion method for bottle washing, featured by excellent washing effect and energy saving. It is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needle's insertion into the bottle and reduce the occurrence of needle breakage.
3.The water and gas pipes are totally separable from the spray needles, so that cross contamination is avoided and GMP requirements are satisfied.
4.The spray needle guide mouth of the bottle washing machine adopts imported ceramic bushing without wear.
5. Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block to convey ampoules , a structure that ensures stable and reliable operation.
6. The oven adopts hot air circulation heating to achieve temperature and energy saving.
7. The oven is provided with the function of anti power cut high-efficiency self-heating at the high temperature section to ensure safe running.
8. The oven can be equipped with the circulation water cooling device to reduce the instability of wind pressure in the clean workshop and to control air quantity.
9. The oven is provided with the imported differential pressure gauge, frequency converter, and etc., featured by sensitive system and stable performance.
10. The oven is provided with the wind pressure automatic balancing system to avoid the drifting of airflow at the high temperature section.
11. The production line is provided with the three-machine automatic control device to ensure balanced and reliable production.
12. The filling-sealing machine can be used for filling of ampoules and can also be used for filling, stoppling and semi-stoppling of vials.
13. The filling machine is provided with sufficient gas charging work stations to ensure one-off charging, front and rear nitrogen charging, medicine filling, stoppling and semi-stoppling.
14. The filling machine is provided with the functions of no filling in case of no bottle and no stoppling in case of no bottle.
15. The filling-sealing machine can be equipped with the 100-grade laminar flow hood, which can also be provided by users.
III.Technical diameters:
| Product Model | QCL180+ASMR620/48+KAGF8 | QCL180+ASMR620/48+KAGF10 |
|---|---|---|
| Applicable specifications(ml) |
Vial: 2-25 Ampoule:1-20 |
Vial: 2-10 Ampoule:1-20 |
| Capacity(pcs/h) |
Vial:6,000-18,000 Ampoule:6,000-23,000 |
Vial:8,000-20,000 Ampoule:8,000-28,000 |
| Cleanness(%) | > 99 | > 99 |
| Qualified rate(%) | ≥ 99(standard solution) | ≥ 99(standard solution) |
| Filling accuracy(%) | ≤ ±2.5 | ≤ ±2.5 |
| Fresh water consumption and pressure |
Consumption:0.4-1.0cbm/h Pressure: 0.2-0.3mpa |
Consumption:0.4-1.0cbm/h Pressure: 0.2-0.3mpa |
| Purified compressed air consumption and pressure |
Consumption:30-75cbm/h Pressure: 0.25-0.35mpa |
Consumption:30-75cbm/h Pressure: 0.25-0.35mpa |
| Sterilizing temperature(°C) | 300-350 | 300-350 |
| Exhaust volume(m3/h) |
Vial:500 Ampoule:900 |
Vial:500 Ampoule:900 |
| Air Cleanness (Class) | 100 | 100 |
| Gas fuel consumption and pressure |
Consumption: 1.5-2.5cbm/h Pressure: 0.2-0.3mpa |
Consumption: 1.5-2.5cbm/h Pressure: 0.2-0.3mpa |
| Oxygen consumption and pressure |
Consumption: 1.2-1.5cbm/h Pressure: 0.2-0.3mpa |
Consumption: 1.2-1.5cbm/h Pressure: 0.2-0.3mpa |
| Speed of vacuum pumping (m3/h) | 20 | 20 |
| Overall dimensions(LxWxH) (mm) | 100 | 100 |
| Weight(kg) | 7500 | 7500 |
| Power capacity | 380V50hz, 71kw | 380V50hz, 71kw |
Packaging Details: Export-standard and sea-worthy wooden case as following photos.
Delivery time: 15-45 working days normally
Free service: normal spare parts and quick worn parts will be delivered together with the main machine.
Huizhou Pingfang pharmaceutical machinery co. ltd. is a professional manufacturer and supplier for pharmaceutical machinery, pharmaceutical packing material company, who is standing firmly with a good reputation in the industry of China pharmaceutical machinery.
Our company focus on fabricating efficient and technically sound pharmaceutical machines that meets or exceed our customer’ expectations. Our vast product selection caters to numerous industries, worldwide. We are specializing in machinery including, pulverizes, mix, Granulate, tablet press machine, coating machine, soft capsules filling machine, hard capsules filling machine, ampoule filling and sealing machine, oral liquid filling production line, syrup machine, eyes drop filling machine, lyophilized powder production line, injectable vial powder filling production line, Ointment machine, Suppository machine, spray filling machine, pharmaceutical testing and experiment instrument, traditional Chinese medicine machine and packing materials. The packing materials including pharmaceutical PVC, PTP aluminum film, hard aluminum, vial, stopper, aluminum stopper, ampoule, glass, capsule, packing strap of suppository physic. Meanwhile, we can undertake turn key projects for conceptual design, process design, water treatment solutions, clean-room design, etc.
Because we stick to offer the high quality and competitive price to our customer, our machines have been exported many countries of world such as Singapore, Vietnam, Malaysia, Thailand , Bangladesh, USA, Russia, Pakistan, Nigeria, Chile, Germany, Denmark, Bolivia, Peru, Mexico, South Africa, Iran, Argentina, Canada, Australia, India, Kazakhstan, Turkey, Egypt, Brazil, Syria, Yemen and more. In order to offer the best quality, we manufacture our products in accordance with international standards, such as FDA, GMP, CGMP. We also be approved by CE, ISO certificate, too.
Our Customers:
Our Certificates:
Q1: What information should I let you know if I want to get quotation?
A: -the size of products (Length*Width*Height)
-the material
-if it is possible, please provide us the pictures or the design drawings, our designer will analyze your samples and give you exact details.
Q2: Is there MOQ for our machine?
A: 1 set is acceptable. Of course, if you order more, it will be fine and its price will be more competitive.
Q3: Do you have manual or operation video for us to know more about the machine?
A: Yes, of course. Please email us and ask for it. We will send you soon.
Q4: When can I get the price?
A: We usually quote within 24 hours after getting your inquiry. If you are urgent to get the price, please call us or tell us in your email. We will regard your inquiry priority.
Q5: How does your factory regard quality control?
A: Quality is priority. It’s the basement of company’s development. From the beginning of opening company, we especially focus on quality job. Our pharmaceutical equipment have passed the GMP model patents and invention patents issued by State Patent Office of China.
Pre-sale:
According to customer’s needs guide customers t configure the most appropriate device models. According to customer’s special requirements and working site provide list of equipment, equipment layout.
Dur-sale:
Inspect the product seriously before out of the factory. Invite customer for commissioning in the spot and raising the objection. Organize to delivery according to the contract.
After-sale:
Company can send technical data for guiding to install and debug the machine. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price. We also can provide 24-hour telephone or message service.
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