S.G Iron Metal Casting

S.G iron metal casting

green and resin sand casting method
CNC machining center
CMM inspection   
ISO 9001-2008 certificate

Ductile Iron castings are produced for applications requiring strength, toughness, good machinability, and low cost. Ductile Iron contains spheroidal (nodular) shaped graphite, is higher strength than Gray Iron, responds well to Induction Hardening, and weighs about 10% less than steel for the same section size

Austempered Ductile Iron Casting:

Austempering is a specialized heat treatment which transforms Ductile Iron into a high strength, wear resistant material. The material contains graphite nodules like normal Ductile Iron but also contains an engineered matrix of Ferrite and carbon rich Austenite, referred to as Ausferrite. ADI is also useful in high fatigue-strength and high impact-strength applications

Casting Design & Engineering Solutions

• 20 years of combined experience in casting / tooling design at your disposal
• Dedicated engineering team ready to assist you with new designs, conversions and transfer tooling

CAD capabilities

• Able to import various CAD files (STP, IGS, STEP)
• Detailed tooling design using SolidWorks 3D modeling
• Experienced in reverse engineering / laser scanning to generate blue prints and create 3D casting models
• Use of solidification modeling to ensure casting integrity

Product Launch

• Streamlined quoting process with one day turn-around
• Detailed, process-driven new job start up system resulting in accurate / rapid tooling development
• Less than 2 week lead-time for samples from new tooling
• Furnished PPAP and ISIR documentation with ability to perform capability studies, destructive and non destructive testing

AVAILABLE MACHINING EQUIPMENT

• EQUIPMENT LIST
  Name of equipments	Specs	Q'ty
  CASTING SECTION
  CUPOLA	5MT	1SET
  CRANE(BRIDGE STYLE)	5MT	1SET
  SIFTING SAND MACHINE		1SET
  GRINDING SAND MACHINE		1SET
  SHOT BLASTING MACHINE	VERTICAL/ROLLER	2SETS
  MODEL MACHINE		1SET
  MACHINCING SECTION
  CNC MACHINING CENTER	FEELER FVP-1000A	2SETS
  CNC LATHE	CAK6150BJ	4SETS
  UNIVERSAL VERTICAL MILLING MACHINE	X6132C	2SET
  MILLING MACHINE	X50 VERTICAL	1SET
  GRINDING MACHINE		1SET
  DRILLING MACHINE	DIA50MM	1SET
  DRILLING MACHINE	DIA25MM	2SETS
  VERTICAL DRILLING MACHINE	DIA12MM	1SET
  BORING MACHINE		1SET
  COMMON LATHE		2SETS
  COMMON LATHE	CD6150A	1SET
  COMMON LATHE	CD6140A	5SETS
  COMMON LATHE	CD6250A	1SET
  COMMON LATHE	CW6280C	1SET
  COMMON LATHE	CW6163C	1SET
  CRANE(BRIDGE STYLE)	3MT	1SET
  INSPECTION
  CMM		1SET
  MECHANICAL TEST MACHINE		1SET
  CHEMICAL TEST MACHINE		1SET