Yontone YT813 Comprehensive Solutions ISO9001 Manufacturer High Density ADC12 Aluminum Sand Casting Manufacturing Process

Yontone YT813 Comprehensive Solutions ISO9001 Manufacturer High Density ADC12 Aluminum Sand Casting Manufacturing Process

1. How to make sand castings?

Sand casting, the most widely used casting process, utilizes expendable sand molds to form complex metal parts that can be made of nearly any alloy. Because the sand mold must be destroyed in order to remove the part, called the casting, sand casting typically has a low production rate. The sand casting process involves the use of a furnace, metal, pattern, and sand mold. The metal is melted in the furnace and then ladled and poured into the cavity of the sand mold, which is formed by the pattern.

2. Advantages of sand casting?

Sand Casting mould is relatively cheap and sufficiently refractory even for steel foundry use. Sand Casting process is wildly used for: Prototype, Low Quantity Orders, Complicated Constructions Parts who can not be made by die casting or forging, Large Size Parts which is too big for the die casting and forge machine.

Usually, sand casting mould is much cheaper than die casting and low pressure gravity casting moulds. So to start a project or get a full size sample, sand casting is a low risk manufacturer way.

Aluminum parts can be made by die casting, sand casting, gravity casting and forging.

But other black metal, like steel, iron parts can not be made by die casting. Only sand casting and forging are workable.

3. Disadvantages of sand casting?

a. The density of sand casting parts is not as firm as die casting or forging parts.

Sometimes, after machining and polish, there will porosity apperance on the surface of the parts. So those parts who have very high requirement of surface or high requirement of leakage checking better not use sand casting. Or we need to fix the porosity issue after machining. Usually, infiltration can solve this issue. 

b. The unit price per kg is higher than die casting and forging. Because sand casting is a slow process, and labor cost procedure. And the lead time is longer than die casting.

c. Surface roughness: sand casting parts will be little rougher than die casting parts.

4. After read above introduction, If you still have doubts which is the most reasonable process to make your parts, please feel free to contact us. We will provide you professional suggestions.

a. Die Casting

b. Sand Casting

c. Machining

d. Forging

Now, let's please visit our workshops.

1. Wax Mould Making Workshop

2. Casting Products Deburring Workshop

3. Ingate Removing

4. Sand Casting Parts Display

5. Machining Process

6. Heat Treatment Workshop

7. Sand Blasting Machine

8. Sand Casting Field

9. Sand Casting Products Warehousing

Aluminium Alloy ADC12, A380, A390, AlSi9Cu3, AlSi12Fe, ADC10, ADC8, etc.

ZL101, ZL102, ZL103, ZL104, ZL105, ZL106, ZL107, ZL108, ZL109, ZL110, ZL111 A380, A390, A356, ADC12, 6061, 6082, Y102, Y104, Y108, Y112, A302

AlSi7Mg(Fe), AlSi12, AlSi10Mg, AlSi5Cu1Mg, AlSi6Cu4, AlSi12Cu2, AlSi9Cu4

AlMg5Si1, AlSi12Fe, AlSi9Cu3, ADC14, AlSi7Mg

Mould Size Capacity

Manhole cover, Roof grating, Valve manifold, Cylinder, Water pump housing,

Telecommunications, Electrical Housings, Truck, Auto (3nd tier only), Industrial Equipment, Lighting, Furniture, Air Products, Firearms, Consumer Products

Related Products:

Similar Sand Casting Moulding, Aluminum Sand Casting Parts. How to make molds for metal casting?

Common Questions & Answers. (Welcome to contact our sales for more questions.) What is die cast aluminum?

Q1: Do you have standard parts?

A1: No, We do non-standard parts only, customised parts, OEM. 

      According to customers design, drawing or samples. 

      And we can also do ODM upon your request.

Q2 : What's the delivery time of bulk order? 

A2: Die casting mould 45 working days; Die casting parts depend on the quantity you order, 5-30days.

       Sand casting mould 25 working days; Sand casting parts depend on the quantity you order, 5-30days.

       Gravity casting mould/ Low pressure die casting mould 40 working days;

       If you have urgent orders, please keep us involved. We will try our best to short the lead time.

Q3: What about the payment methods?

A3: We accept T/T, L/C and O/A.

Yontone has customers from USA, Canada, Germany, Italy, France, Japan, New Zealand, Saudi Arabia, etc. From more than 12 countries. You will feel safety when you work with us.

We are … … 

-Your Eyes: 

We confirm with you. All the details should be approved by you before we proceed the production.

We report to you.Our production schedule is reported by mails, photoes or video if needed. It's like that the production is happened under your nose. 

We inspect every order. Both in-house QC and lab test are provided. Test report along with delivery according to customer's request. 

-Your Colleague:

We are easily communicated with.We understand your request, also we provide you professional suggestion.

We work early. We work late. You can find us during your work hours. 7:00AM--10:00PM (Beijing Time); 0:00AM--3:00PM (European Time); 3:00PM--6:00AM (LA Time); 7:00PM--10:00AM (Toronto Time) 

We work hard. The mail and cell phone are through even during holidays. We check mail everyday. No Chinese New Year communication problem.

We response quickly. Feedback Time: with in 12 hours; Quotation Time: with in 48 hours 

It’s just like you are communicating with the colleague who sits next to you. : )