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JLR series pharmacy equipment capsule filling machine | JLR series pharmacy equipment capsule filling machine | JLR series pharmacy equipment capsule filling machine
Specification of Softgel encapsulation machine :
The main shaft left and right holes are machined by using the boring mill imported from Switzerland,so that the runout and parallelism of the left and right main shafts are up to the international advanced level.
Micro-quantity lubrication technology is adopted for gelatine skin lubrication,realizing that the soft capsules are free from cleaning.
The compulsory cold air is designed at two sides of soft capsule outlet areas as a result the net gelatine is not easy to wind around the pill dropping unit.
PLC control is adopted for the adjustment of loading quantity the customer can realize the adjustment of medicine loading quantity by regulating the specific weight of the feeding materials and to make it simpler to adjust the loading quantity.
The pill-pressing operation process is simple and reliable because the use of pneumatic clamping system
Electric-driven lifting spray unit it can stop at any position according to needs so as to reduce the worker’s labor intensity
The rotating speeds of each gelatine skin roller and the main shaft are synchronous mechanicaiiy; as a result,the operation is simple instead of complicated adjustment of synchronization during operation
Optimized design of driving system reduces greatly the noise of whole equipment.
With the precision regulation of the gelatine box opening and digital display, it is more convenient, quickly and accurately to adjust the thickness of gelatine film.
The patent air cooling mode is adopted to cool the gelatine skin, it can avoid gelatine skin damage phenomenon under the high temperature and high humidity conditions, because it will affect the soft capsule forming.
The conveyer belt mode is used for the outlet port ,so that the soft capsules,will not be piled up at the outlet port.
The hopper is designed to keep the temperature.Therefore it is easier to press the soft capsules with mixed and suspension liquid and automatic technology is adopted for feeding.
Rectangular spout design makes the forming of suspension liquid soft capsule more beautiful.
The PLC and touch screen from the Garmany Siemens Company is adopted for the electronic control system.The PLC and touch screen from the Germany Siemens Company is adopted for the electronic control system .All frequency converters from Germany Siemens are used; all relays from France Schneider are used;all plug-socket components from German Weidmuller are used. Therefore the electronic control system is more stable and durable.
| KYS-50 type Soft capsule machine configuration tables | |||||
| Equipment Name | Model | Qty | Technical parameters | Remark | |
| Sol ingredients | Vacuum Sol barrel | GST-30L | 1 set | Electrically heated water bath, Automatic mixing sol, Ground for glue. | Complete 304, fine shape, laboratory dedicated |
| Vacuum pump | ZSHZ-III | 1 set | Double-tap, water ring | Remove air bubbles | |
| Air compressor | zbr-0.11 | 1 set | Pressure 0-8 kg,Oil-mute | Double-effect filters, automatic voltage regulator | |
| pelleting | Soft capsule host | KY-50 | 1 set | 1, the whole contact part with the contents are made of 304 stainless steel. 2, the drive bearing all imported bearings. 3, feed pump plunger filling precision control ± 1%. 4, with adjustable micro-oil lubrication, save oil. |
Suppression capsules, another set of spare parts, hopper insulation design |
| Drying tumbler | GZB-III | 1 section | The overall framework for 8mm stainless steel structure, roll cage entire board with 304 stainless steel plate punching molding. 16rpmac220v | Oil-free, efficient transmission; independent fan can also be used for sample polishing. | |
| Refrigeration System | KYL-III | 1 set | Use cold water and cold air combined cooling, split type, cooling fast, temperature stability, to ensure continuous operation requires equipment. | Domestic original wind, water combined refrigeration | |
| Electric control cabinet | 1 set | Soft capsule system control center, frequency control, the main electrical components are imported original device. | Good quality, durable | ||
| Mould | 0.5G | 1 set | Molds for imported formulations, frequency furnace 50KG small ingot to ensure the use of hardness and surface finish, durability. | 2 moulds, spray body (direct injection or optional according to need oblique spout), manifold, variable gears. | |
| Work platform | 1 set | 1200*600*850 | Operating equipment | ||
| Micro linoleum glue system | 1 set | Stainless steel materials | Made out of rubber | ||
| Drying | Barring | 1 set | 30 dry plate, Dimensions:600*400*1600 | Dry capsules. All stainless steel | |
| Total: | Price is USD 25,850 | ||||
| Note: | |||||
| 1, The device power: general lighting power 220V, the whole power consumption of less than 5KW. | |||||
| 2, Free training operating personnel, provide lifetime technical services and technology guidance. | |||||
Flow chart of capsule filling machine:
| KYS-100 type Soft capsule machine configuration tables | |||||
| Equipment Name | Model | Qty | Technical parameters | Remark | |
| Sol ingredients | Vacuum Sol barrel | GST-60L | 1 set | Electrically heated water bath, Automatic mixing sol, Ground for glue. | Complete 304, fine shape, laboratory dedicated |
| Vacuum pump | ZSHZ-III | 1 set | Double-tap, water ring | Remove air bubbles | |
| Air compressor | zbr-0.11 | 1 set | Pressure 0-8 kg,Oil-mute | Double-effect filters, automatic voltage regulator | |
| pelleting | Soft capsule host | KYS-100 | 1 set | 1, the whole contact part with the contents are made of 304 stainless steel. 2, the drive bearing all imported bearings. 3, feed pump plunger filling precision control ± 1%. 4, with adjustable micro-oil lubrication, save oil. |
Suppression capsules, another set of spare parts, hopper insulation design |
| Drying tumbler | GZB-III | 1 section | The overall framework for 8mm stainless steel structure, roll cage entire board with 304 stainless steel plate punching molding. 16rpmac220v | Oil-free, efficient transmission; independent fan can also be used for sample polishing. | |
| Refrigeration System | KYL-III | 1 set | Use cold water and cold air combined cooling, split type, cooling fast, temperature stability, to ensure continuous operation requires equipment. | Domestic original wind, water combined refrigeration | |
| Electric control cabinet | 1 set | Soft capsule system control center, frequency control, the main electrical components are imported original device. | Good quality, durable | ||
| Mould | 0.5G | 1 set | Molds for imported formulations, frequency furnace 50KG small ingot to ensure the use of hardness and surface finish, durability. | 2 moulds, spray body (direct injection or optional according to need oblique spout), manifold, variable gears. | |
| Work platform | 1 set | 1000*1000*350mm | Operating equipment | ||
| Micro linoleum glue system | 1 set | Stainless steel materials | Made out of rubber | ||
| Drying | Barring | 1 set | 30 dry plate, Dimensions:600*450*1600 | Dry capsules. All stainless steel | |
| Total: | Price is USD 32,780 | ||||
| Note: | |||||
| 1, The device power: general lighting power 220V, the whole power consumption of less than 5KW. | |||||
| 2, Free training operating personnel, provide lifetime technical services and technology guidance. | |||||
Features:
We have more than 20 years of die roll design and manfacturing experience. Strong design and manfacturing team,high accuracy CNC milling machine,inspection and measuring equipments enable us to provide customized high quality softgel and paintball die roll.
Main machine and drying machine:
Capsules shapes:
Spare parts of S403 Micro-production Softgel Encapsulation Line :
Other machine Paintball filling machine.
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