300-10000TPD Turnkey Steel Plant
Specifications
300-10000TPD Turnkey Steel Plant1.Guaranteed maintenance service2.Excellent price performance
3.Exclusive des
300-10000TPD Turnkey Steel Plant | 300-10000TPD Turnkey Steel Plant | 300-10000TPD Turnkey Steel Plant
1 Summary
Direct reducted iron, as pure raw material of smelting high-quality steel special steel, can be reducted to iron under the solid condition. It also can be used as ferrous materials for casting iron alloy powder metallurgy process, etc. The process without coke ironmaking raw material can be used to block ore pellets or powder, so it is a kind of new technology, quality and low consumption, low pollution ironmaking is also one of the forefront of the world iron and steel metallurgy technology.
Direct reduction ironmaking process have spirit base method and two kinds of coal based method, according to the method of rotary kiln can be divided into vertical furnace is the main equipment in rotary hearth furnace method reaction tank tank furnace and fluidized bed method, etc
2 Designing basis
It depends on the basic data about direct reduced iron from Iran company
3 Direct reduction procedure
3.1 raw material,fuel,reducing agent
Main raw material|Fe=64%,particle size6-25mm.
Fuel is gas.
Reducing agent is granular coal, fixed carbon is 48-57%, volatile is 18-26%,Ash melting point is more than 1400, size 6 to 25 mm.
With addition of limestone is mainly used to control the powdered sulfur content
3.2 Iron ore drying
Because certain moisture content when iron ore into the factory, to the precision of the raw material conveying ingredients bring adverse effect to reduce the pressure of dehydration of next working procedure at the same time, use a dryer, drying for iron ore dryer heat source of hot gas from rotary kiln of secondary combustion chamber high temperature exhaust gas heat, counterflow drying ways
3.3 propotion
According to the resource situation, ingredients ingredients trough adopts single configuration, design 4 trough, coal storage chromium ores in limestone return carbon residue, respectively, in accordance with the requirements of reduced iron chemical composition and reduced iron determine appropriate proportion of ingredients
3.4 reduction roasting process
Reduction function of rotary kiln is to feed preheating on the reduction temperature and iron oxide reduction to metallization rate, the key is to control the temperature is suitable for the stability of the temperature and the reduction time is critical in determining the quality of direct reduced iron, the process includes preheating reduction in two stages
(1)Pre-heating
Piece of limestone mine coal return carbon residue and so on through the feeding chute into the rotary kiln preheating zone, preheating zone temperature control in 750-800 at this stage, the material of all moisture evaporation, temperature rise to reduction temperature, into the high temperature reduction period
(2)Reduced
At this stage, the iron oxide was fully restore, elemental iron formation, and then into the cooling machine for cooling
Rotary kiln slope of 2.5%
3.5 Cooling
Materials out of the rotary kiln, a fire-proof material into the cylinder cooling machine cooling with the front, protection and roller feeding end, continuous rain water cooling, the remaining part on indirect materials cooled to below 100
Cooling machine slope of 1.5%
Rotary kiln Introduction:
Rotary kiln Turnkey Steel Plant is the main equipment of calcining the cement clinker. The characteristics of a rotary kiln are with simple structure, convenient and reliable control of the producing process, with little wearing parts and high running rate. It is the equipment calcining the high grad cement in the Turnkey Steel Plant . The rotary kiln is widely used in the metallurgy, chemical industry, construction and other industries.
Rotary kiln Features:
1) The rotary kiln Turnkey Steel Plant is an inclined rotary cylinder, the raw material enter the cylinder through the high end of the machine, then move in with the movement of of the rotary kiln. Therefore, the rotary kiln is a conveying equipment.
2) Rotary kiln Turnkey Steel Plant is a combustion device.
3) Rotary kiln has the function of heat exchange.
4) Rotary kiln Turnkey Steel Plant has the chemical reaction function.
5) The rotary kiln Turnkey Steel Plant has the function of degrading and re-using the waste.
Introduction
1.We sell a brand new Turnkey Steel Plant including erection and supervision.
2.We herewith offer according our terms and condition the following entire plant.
3.Many thanks for your enquiry and would submit with pleasure in private order with no binding and exemptible according the Chinese rules.
4.Manufacturer: Jiangsu Pengfei Group; CE, ISO certified
5.Delivery, assembly, erection and putting in operation of a Turnkey Steel Plant
6.Plant with a capacity of 300- 10000 ton clinker per day.
- Main equipments like kiln, preheater, mills, roller press, dust collector, crusher, cooler will be produced in factories of Pengfei. Other equipments like electric equipments, motor and gear box will be purchased from Chinese best suppliers, including SIEMENS, FLENDER, SEW Chinese branch.
- Design and layout of the plant is for production of Portland cement, Type 42.5R/N.
- The dry process is very well known and can be inspected and controlled in many production plants erected by Pengfei.
- The complete equipment, devices and accessories can be inspected and controlled on site/location of manufacturer before loading.
Scope of delivery and service:
- Feasibility study (development of Turnkey Steel Plant and analysis of raw materials).
- Creating of basic engineering
- Creating of construction (as-built documentation)
- Delivery of the complete plant equipment
- Delivery of automation system
- Delivery of electrical kits
- Delivery of Lab and test engineering station for permanent quality monitoring
- Erection the entire plant on the prepared foundations.
- Taking in function (set and run up) of the entire plant.
- Training of customer’s operating staff
- Hand over operating manuals and trouble shooting guide line
- One year full replacement warranty!
The delivery does not include:
- Delivery and transport from the customer’s harbour to the erecting place
- Civil work
- Any building work
- Grounding work
- Entire steel frame work
- Lightning protection
Scope of erection:
- Erecting of the entire plant equipment by an experienced erecting team of Pengfei;
- The erection will be done only in a safe country. In case of erecting in an insecure country like IRAQ or IRAN or Central African State etc. are higher costs considered as agreed!
- Therefore has to be a separate installment plan verified between the parties!
Delivery time: 10 months; 24 months till run up;
Payment: before loading, according the following installment plan:
30% Down payment after signing the sales contract within 10 days
30% FOB Shanghai first ship
30% FOB Shanghai second ship
10% after 1 year production (time of warranty)
Warranty: 1 year full warranty
Reservation of title: until receiving the entire payment. Extended reservation of title is valid.
Further explanation:
1.This Turnkey Steel Plant will be designed for continuous production of Turnkey Steel Plant R/N type of 42.5 (CIM I/II) as well as Turnkey Steel Plant the European regulation EN 197-1.
2.This offer is a very good opportunity to safe almost the 1/3 of the ordinary European pricing of such kind of plant.
3.The supplier will send a team for supervising to the real purchaser for very fair conditions.
We hope to wake your interests in this matter
Design for Turkey customs(Aerial Vew For Cement Plant)
Send Inquiry to This Supplier
You May Also Like
-
Trommel ScreenNegotiableMOQ: 1 Piece
-
PanQi U Shaped High Capacity Mixer for Animal Feed Gluten Flour MixingUS$ 880 - 2290MOQ: 1 Set
-
Concrete MachineryNegotiableMOQ: 2000 Sets
-
Factory Supply Cco Plate Mixed Concrete Batching Plant Wear Resistant LinersUS$ 500 - 500MOQ: 1 Set
-
New HOWO TX 12 Cbm 8*4 Concrete Mixer TruckNegotiableMOQ: 1
-
Solids Control Industry Desanding EquipmentNegotiableMOQ: 1 Set
-
Exported to Mongolia the Complete Cement Making LineUS$ 50,000 - 150,000MOQ: 1 Set
-
RD125 Concrete Batching PlantUS$ 10,000 - 1,000,000MOQ: 1 Set
-
Polishing Machine RotomouldingNegotiableMOQ: 1
-
Automatic Ready Mixed Concrete Batching Plant Factory Concrete Admixture Mixing Plant New Technology Concrete Batch PlantUS$ 500 - 2,000MOQ: 1 Set












