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Help CenterPowder Metallurgy Part For Precision SIM Cardtray
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Powder Metallurgy Part For Precision SIM Cardtray
1. We specialized in the PIM technology of research and development, production and service,
which include powder metallurgy part and so on.
2. Process:powder metallurgy / metal injection molding
3. High precision,100% quality with competitive price.
4. We can make the products according to customers' drawings or requirement (OEM).
5. Short delivery time.
Customer Show ( Customer Approval Show Only )
——————————————————————————Note: Sofine PIM is not authorized to use their names, these names are just to shows our skill level and products standards.
Post Process
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Process Flow Chart
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Overview
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- Professional PIM turnkey solution provider since 2004
- 15+ patents of invention in binders and process design
- 700+ employees, 10%+ from engineering and R&D
- Over 250 Tons annual power consumed capability
- 35,000 square meters of facility
Technology Strength
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| Feature | Best Possible ± | Nominal or Typical ± |
| Absolute dimension | 0.025mm(0.001 inch) | 0.05mm(0.002 inch) |
| Angle | 0.05° | 2° |
| Density | 0.20% | 1% |
| Dimension | 0.05% | 0.30% |
| Fatness | 0.10% | 0.20% |
| Hole diameter | 0.04% | 0.10% |
| Hole location | 0.10% | 0.30% |
| Parallelism | 0.20% | 0.30% |
| Perpendicularity | 0.1% or 0.1° | 0.2% or 0.3° |
| Mundness | 0.30% | 0.30% |
| Surface roughness | 0.2μm(8 μ inch) | 0.8μm(32 μ inch) |
| Weight | 0.10% | 0.40% |
| Comer radius | 0.5mm(0.02 inch) | 0.3mm(0.012 inch) |
Business Distribution
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Quality Assurance
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- Obtained ISO9001: 2000 version quality system certification in August 2007.
- Obtained ISO9001: 2008 version quality system certification in October 2010.
- Obtained QC080000:2005 version certification in October 2010.
- Obtained certifications of TS16949 in April 2013.
- All products have SGS or CTI report, conform to Environmental request of RoHS. Material has test report of REACH.
Process Description
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R&D Roadmap
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Based on the whole life cycle product and project management, Sofine provides "one-stop" end to solution from design conception to perfect fulfillment. this practice makes the cost effective, best quality and delivery value added to our customer.
Sofine have professional PIM team over 10% of total employees, many of them have more than 15 yesrs experences in PIM field. We can provide world class design and engineering practice to customer by ways of tooling design, prototyping, and advanced technology R&D lab transferring.
Product Management
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ESI ( Earlier Supplier Involve )
- Conception modeling and optimize
- design for manufacturing assessment
- Cost-effective modeling
Tooling Design & Fast Prototyping
- Tooling design and fabrication
- Fast prototyping
- Failure mode effective analysis
- Sample qualification by 3rd party testing
Net-shape
- NPI management
- Process fine-tune
- Self-motivated cost down plan
- Capacity and delivery balancing
Secondary Operations
- Maching,laser welding
- Surface finish
- Heat treat
- Final assembly if necessary
Surface finish:electroplate, PVD, sandblasting, painting, polishing and laser engraving etc.
Design Guideline
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Fast assessment of a part suitable for metal or ceramic injection molding based on:
- Cost-effective
Normally yearly demand over 20k and typical weight from 0.02-50g will be highly cost reduction when tooling cost and raw material cost been considered.
- Geometry complex
PIM technology is specially profit for component has holes,slots,ribs,protrusions,and multiple features.The typical max outlet is range from 25mm to 35mm,wall thicjness 0.08 to 10mm.
Several aspects of the PIM component design improve the ease of manufacturing,and there are a number of design features that should be avoided. These are categorized as follows:
Allowed design features
- Axisymmetric,nonsymmetrical,prismatic,square,and freeform features
- Cantilever and nonsymmetrical shapes
- Stiffening ribs and locator features for assembly
- Protrusions,bosses,and studs
- Most hole shapes are allowed, including blind and through holes
- Holes at angles to one another
- Undercuts, grooves,slots,depressions
- External teeth,external or internal threads
- Knurled and waffle surfaces
- Part number or identification logo created by the mould
Features to avoid
- Inside closed cavities
- Undercuts on internal bores
- Very shape corners or design-desired radius greater than 0.05mm
- Long pieces without a draft or taper to allow ejection
Packaging:
Standard sea or air packing for powder metallurgy products,such as carton,wooden box, Retail packing available. We can custom anything about PIM with your company logo as your request.
Shipping:
Sea,Air,TNT,UPS,EMS,DHL,FEDEX
A: MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.
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