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Help CenterWaste Plastic Material Refining Machine XD-10
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Specifications
Waste plastic refining machine1.Oil:Fuel oil
2.Carbon Black: Rubber and plastic industries
3.Steel Wire: Scrap industrial
Waste plastic refining machine/Waste Plastic/Rubber/Tires refining Equipment
1. Each set of equipment are composed by ten parts:
a. main engine horizontal type revolving split processor.
b. Horizontal-fixed distillation Processor.
c. Feeding-in system.
d. Tapping system.
e. Central electrically controlled system.
f. Condensation system.
g. Every oil refining systems.
h. fuel gas heating system (waste gas processing system).
i. Waste water processing system.
j. Flue dust removal system.
Waste plastic refining machine---The output products
a. Fuel oil : Alternative diesel oil for industrial use
b. Carbon Black: Rubber and plastic industries
c. Steel Wire: Scrap industries
d. Combustible Gas: Recycled used as fuel
Recycling to dispose waste gas, liquid, and residua in the process:
1. Waste gas
Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulfurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2. Waste liquid
Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
3. Waste solid
The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).
Working process of the Waste plastic refining machine
1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal
2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal
Environmental Protective of the Waste plastic refining machine
Dispose waste gas, liquid, and residua in the process:
1. Waste gas: Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2. Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
3.Waste solid. The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material)
Main features of the Waste plastic refining machine
Safety:
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
1.Well water dedusting system can avoid black smoke.
2.The exhaust gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1.Material: Q245R/Q345R boiler special steel plate ,thickness 14mm/16mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8 -10 years
Energy saving:
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating
Overview of Waste plastic refining machine
The two keys of pyrolysis plant are reactor and cooling system.
Reactor directly decides the machine's safety an d service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
Waste plastic refining machine
|
Items |
Contents |
||
1 |
Equipment type |
XD-06 |
XD-08 |
XD-10 |
2 |
Raw material |
tires/Plastic/rubber |
tires/Plastic/rubbrt |
tires/Plastic/rubber |
3 |
Structural form |
Horizontal rotation |
Horizontal rotation |
Horizontal rotation |
4 |
24-hour Capacity |
6 ton |
8 ton |
10 ton |
5 |
Oil yield |
2.7~3 ton |
3.6~4 ton |
4.5~5 ton |
6 |
Operating pressure |
Normal |
Normal |
Normal |
7 |
Material of reactor |
Q345R |
Q345R |
Q345R |
8 |
Thickness of reactor |
14mm/16mm |
14mm/16mm |
14mm/16mm |
9 |
Rotate speed of reactor |
0.8turn/minute |
0.8turn/minute |
0.8turn/minute |
10 |
Total power |
20KW |
20KW |
20KW |
11 |
Mode of cooling |
Water cooling |
Water cooling |
Water cooling |
12 |
Kind of transmission |
Internal gear drive |
Internal gear drive |
Internal gear drive |
13 |
Noise |
≤85 |
≤85 |
≤85 |
14 |
Size of Reactor(D×L) |
2000×6000 |
2200×6600 |
2600×6600 |
15 |
Working form |
Intermittent operation |
Intermittent operation |
Intermittent operation |
16 |
Delivery time |
20days |
20days |
20days |
17 |
Weight |
18~22T |
20~25T |
25~30T |
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