Vacuum Emulsifying Machine/Vacuum Homogenizer/emulsifier / Emulsifying Machine

Homogenizer: homogenizer at the bottom of the mixing tank
Blending: anchor agitator blending with scraping device
Structure of main pot: structure with head at top and bottom
Method of heating and cooling: steam heating method, water cooling.
Control method of the whole set of machine: control panels manually
Lifting system
Discharging method of main pot: discharging by positive pressure, discharging by rotor pump……
Specification of configuration
No. |
Commodity |
Material, name and specification |
Place of origin |
Note |
|
ONE: configuration | ||||
1 |
Main pot |
Working volume: 500L; Total volume: 650L Structure: three layers of jacket with steam heating, preservation layer, and top and bottom heads. |
|
|
a |
Inner pot |
Cylinder: construction material, stainless steel 316; thickness, 6mm. Head: construction material, stainless steel 316, thickness, 6mm |
Import
Made in China |
Requirement of polishing: the inner surface should be polished to be Ra<0.4μm. |
b |
Jacket |
Construction material, stainless steel 304, thickness: 5mm Heating: jacket with steam heating Cooling: jacket with cooling water |
Made in China |
With screw guide plate(baffle) |
c |
Outer jacket |
Cylinder: construction material, stainless steel 304, thickness: 3mm Head: construction material, stainless steel 304, thickness: 3mm Preservation: by polyurethane foam, preserve heat during steam heating |
Made in China
|
the outer surface should be polished to be Ra<0.8μm. |
d |
Pot cover |
Head: construction material, stainless steel 316, thickness: 6mm One small inlet(DN25), one quick release filter One vacuum port(DN40); straight cross connection upon the vacuum port; one vacuum pressure gauge(Ø75) with construction material of stainless steel 304, dustproof asepsis respirator, vacuum pumping, evacuation, relief valve, quick open inlet(400), sight glass with scraping device, a whole array of manual valves and pipes. |
|
the outer surface should be polished to be Ra<0.8μm. Full sanitary level SUS316L tube with2 clean balls |
e |
Blending |
Power of the motor for blending: 4KW Rotation speed: 0-150 RPM. |
|
Gear reducer ABB frequency controller |
f |
Blending blade
|
anchor agitator blending with scraping device, construction material, stainless steel 316 Construction material of scraper device: PTEF Thickness of blending blade: 10mm Baffle blade: construction material, stainless steel 316, thickness: 10mm |
|
|
g |
Mechanical seal |
One set of mechanical seal |
Germany |
Borgman |
h |
Homogenizer at the bottom |
Construction material, stainless steel 316, power of motor: 15 KW
Rotation speed: 0-3600RPM |
Germany |
ABB motor ABB frequency controller |
i |
Mechanical seal |
One set of mechanical seal(double mechanical, water cooling) |
Germany |
Borgman |
j |
Discharging port |
Diameter of port: 2 inches |
|
|
2 |
Pot for water phase |
Working volume: 400L; Total volume: 550L Structure: three layers of jacket with steam heating, preservation layer, and top and bottom heads. |
|
|
a |
Inner port |
Cylinder: construction material, stainless steel 316; thickness, 5mm. Head: construction material, stainless steel 316, thickness, 5mm |
Import / Made in China |
Requirement of polishing: the inner surface should be polished to be Ra<0.4μm. |
b |
Jacket |
Construction material, stainless steel 304, thickness: 5mm Heating: jacket with steam heating |
Made in China |
|
c |
Outer jacket |
Cylinder: construction material, stainless steel 304, thickness: 3mm Head: construction material, stainless steel 304, thickness: 3mm Preservation: by polyurethane foam, preserve heat during steam heating |
Made in China |
the outer surface should be polished to be Ra<0.8μm. |
d |
|
Head: construction material, stainless steel 316, thickness: 5mm quick open inlet(400), dustproof asepsis respirator, one inlet(DN38) for water, all sanitary standard stainless steel 316 pipes for material contact parts. |
|
the outer surface should be polished to be Ra<0.8μm. |
e |
Blending |
Impeller blending: construction material, stainless steel 316 |
Made in China |
|
f |
Motor for blending |
Power of motor: 2.2KW Rotation: 960RPM |
Germany |
ABB motor
|
g |
Mechanical seal |
One set of Borgman Mechanical seal. |
Import |
Germany |
h |
Discharging valve |
Diameter of port: DN50 |
|
|
3 |
Pot of oil base |
Working volume: 250L; Total volume: 300L Structure: three layers of jacket with steam heating, preservation layer, and top and bottom heads. |
|
Inner polishing and outer polishing |
a |
Inner pot |
Cylinder: construction material, stainless steel 316; thickness, 4mm. Head: construction material, stainless steel 316, thickness, 4mm |
Import / Made in China |
Requirement of polishing: the inner surface should be polished to be Ra<0.4μm. |
b |
Jacket |
Construction material, stainless steel 304, thickness: 4mm Heating: jacket with steam heating |
Made in China |
|
c |
Outer preservation |
Cylinder: construction material, stainless steel 304, thickness: 3mm Head: construction material, stainless steel 304, thickness: 3mm Preservation: by polyurethane foam, preserve heat during steam heating |
Made in China |
the outer surface should be polished to be Ra<0.8μm. |
d |
Pot cover |
Head: construction material, stainless steel 316, thickness: 6mm quick open inlet(400), dustproof asepsis respirator, all sanitary standard stainless steel 316 pipes for material contact parts. |
|
the outer surface should be polished to be Ra<0.8μm. |
e |
Blending |
Impeller blending: construction material, stainless steel 316 |
|
|
f |
Motor of blending |
Power of motor: 2.2 KW Rotation speed: 960 RPM |
|
ABB motor ABB frequency controller |
g |
Mechanical seal |
One set of Borgman mechanical seal |
Import |
Germany |
h |
Discharging valve |
Diameter of port: DN50 |
|
|
4 |
Control panels |
Construction material of the control box is stainless steel 304 with frequency inverter, TUOKE digital temperature controller, one whole set of Schneider electric components and buttons. |
|
|
5 |
Cleaning pump |
Raw water pump, power is 1.5 KW. |
|
|
6 |
Vacuum pump |
liquid-ring vacuum pump Power: 2.35KW Limiting vacuum: 33mbar Maximum vacuum speed: 80 m3/h |
|
|
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one-year maintenance free charge and all-life services | ||||
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