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R SERIES TILTING TYPE INTENSIVE MIXER
YECHUANG-Individual processing technology for production and environmental protection
Wedesign,manufacture and supplie batch and continuous machinery and system for the processing of raw materials,compounds,waste and residue in the following fields:ceramics,glass,building materials,chemicals,molding sand,technical products,metallurgy,agricultural chemicals,food and drink,and environmental protection.
Through close cooperation with our Test Centers we draw directly on the practical experience and theoretical know-how being gathered in all parts of the world.This know-how is put to innovative use in our products in the interest of greater efficiency and better environmental compatibility.
♦ economy
♦ reliability
♦ low maintenance
YECHUANG intensive mixers of the Type R Series were developed for the most diverse jobs in the processing of raw materials,mechanical mixtures and compounds.Variable setting of machine components and the energy range ensures a high degree of efficiency.
Three components determine the characteristics of these mixers:
1.An inclined,rotating mixing pan
2.A rotating mixing tool
3.An adjustable multi-purpose wall-bottom scraper
The advantages resulting for the user are considerable:
•Optimum homogenization of the process material
•Shortest mixing times
•Little wear
•Low-maintenance design
•Excellent,constant quality of process material(permanently)
•Continuous or batchwise mode of operation
The spectrum of applications covered by YECHUANG intensive mixers is as varied as the range of industrial processing operations in the fields of production and environmental production.
YECHUANG mixers are used for mixing under atmospheric pressure and/or for combining complex preparation processes.Processing steps can be performed either singly or in combinations in one machine.
They include:
Mixing,reacting,dispersing,dissolving,slurrying,plasticizing,deaerating,fiberizing,solubilizing,agglomerating,disagglomerating,pelletizing,granulating,kneading,moistening,drying,heating,cooling,stripping,impregnating,coating,waterproofing.
The mixer configuration of the future
YECHUANG Type R Intensive Mixers can be set up for either counter-current or cross-current operation.This design provides optimum performance in both batch and continuous operation,using state-of-the-art processing technology to meet today’s special production requirements.
The Type R mixers’ excellent processing efficiency is guaranteed by
•a rotating mixing pan that continually transports the material to the rotating mixing tool,including counter-flowing currents of material with a high velocity differential.
•an inclined rotating mixing pan,which together with a stationary multi-purpose wall-bottom scraper produces high vertical flow rates.
•a multi-purpose wall-bottom scraper designed to prevent residue accumulations on the walls and bottom surface of the mixing pan and to accelerate material discharge at the end of the mixing cycle.
The design features
With Yechuang Type R intensive mixers it is possible to work under atmospheric pressure and under vacuum over a wide range of temperature.The mixers are subject to minimum wear and they require minimum maintenance.
•The rotating mixing pan is enclosed by a static case.
•The seals of the moving parts do not come into contact with process material.
•The mixing chamber is easy to reach.Access to the pan varies according to its size.
The range of high-performance types
| Type | Capacity | Working principle | Operating modes | ||
| liters | kg max. | batch | continuous | normal atmosphere | |
| R05T | 40 | 65 | ♦ | ♦ | |
| R08 | 75 | 120 | ♦ | ♦ | ♦ |
| R09 | 150 | 240 | ♦ | ♦ | ♦ |
| R11 | 250 | 400 | ♦ | ♦ | ♦ |
| R12 | 300 | 500 | ♦ | ♦ | ♦ |
| RV12 | 400 | 650 | ♦ | ♦ | ♦ |
| R15 | 500 | 800 | ♦ | ♦ | ♦ |
| RV15 | 750 | 1200 | ♦ | ♦ | ♦ |
| R19 | 1125 | 1800 | ♦ | ♦ | ♦ |
| RV19 | 1500 | 2400 | ♦ | ♦ | ♦ |
| R24 | 2250 | 3600 | ♦ | ♦ | ♦ |
| RV24 | 3000 | 4800 | ♦ | ♦ | ♦ |
Part technical parameters of type R intensive mixers
| Model | R05T | R08 | R09 | R11 | R15 | R19 | RV19 | R24 | |
| Mixing Silo | Mixing Volume | 40L | 75L | 150L | 250L | 500L | 1125L | 1500L | 2250L |
| Specification | Φ800×700 |
Φ1000×700 | Φ900×750 | Φ1100×750 | Φ1500×800 | Φ1900×800 | Φ2200×800 |
Φ2400×800 | |
| Inclination Angle | 30° |
30° | 30° | 20° | 20° | 20° | 20° |
20° | |
| Rotating Speed | 12rpm | 12rpm | 12rpm | 17rpm | 17rpm | 17rpm | 17rpm |
17rpm | |
| Drive Motor | 4KW | 5.5KW | 7.5KW | 7.5KW | 11KW | 15KW |
30KW | 37KW | |
| Mixing Blades | Rotating Speed | 80-600rpm | 80-600rpm | 100-600rpm | 100-600rpm | 80-600rpm | 80-600rpm | 100-600rpm | 80-600rpm |
| Drive Motor | 11kw | 18.5kw | 30kw | 37kw | 55kw | 75kw | 55-90kw | 75-132kw | |
| Discharging Door | Discharging Way | Central Discharge | Central Discharge | Central Discharge | Central Discharge | Central Discharge | Central Discharge | Central Discharge | Central Discharge |
| Pressure | 70Kg/cm² |
70Kg/cm² | 70Kg/cm² | 70Kg/cm² | 70Kg/cm² | 70Kg/cm² | 70Kg/cm² |
70Kg/cm² | |
| Drive Motor | 2.2kw | 2.2kw | 2.2kw | 2.2kw | 2.2kw | 2.2kw | 2.2kw |
2.2kw |
At the moment,the series comprises mixers with load capacities ranging from 40 liters to 3,000 liters.
Drives
Power requirement,speed and the type of power transmission are chosen in accordance with the particular application:
-Friction wheels or gear rim for the mixing pan.
-Standard motor with V-belt,and/or gear until or geared motor for the rotating mixing tool.
Motors
Matched to the local conditions.
Mixing pan
Bottom,cover and side walls with smooth finished surfaces for easy cleaning.
Mixing tool
Rugged and minimum-maintenance design.Easy replacement of mixing blades.The shape and the number of mixing blades are adapted to the process material.
Feeding and discharge
Individually designed according to the product parameters and the conditions of installation.
Individual accessories for specific applications
You can also select from among a range of proven supplementary components for your system.These accessories let you optimize your technology with special machine components and extensive automation.
Protection against wear
The materials and coatings used to manufacture those components that come into contact with abrasive substances are specifically selected for each individual application.
The standard mixer range lets you choose from among a number of proven materials for inhibiting wear:
• High quality steels as base material
• Bonded rubber seals and special synthetics
• Seals made of PTFE,Viton,etc.
• Armor coatings
• Hard metal plating
• stainless steel
• Non-ferrous metals
• Ceramic tiles
Automation
Open and closed-loop control is based on reliable systems for monitoring the parameters of mix quality and machine technology.You can benefit from the experience we gathered in designing countless solutions for special application -experience that pays off in the form of thoroughly reliable systems.
• Level monitoring based on ultrasonic sensors,motor performance,electro-mechanical sensors and force monitors
• Temperature sensors
• Moisture sensors
• Residual water extraction systems
• Mixing pan cleaning equipment (dry and wet)
• Discharge aids ,speed monitors for the pan and mixing tool
• Central lubrication system
• Tooth flanks spray unit
Customized peripherals for every mixer
Special systems are also available for incorporating this intensive mixer into the larger production process.These systems are precisely matched to machine size in order to provide optimum performance and ensure complete utilization of the mixer’s full potential.
• Formulas must be strictly observed if product quality is to be maintained
This means that all of the components have to be added in precisely the right sequence and quantities.
• The product should display maximum consistency when it leaves the mixing pan on its way to subsequent processing operations
YECHUANG offers a complete range of products for storing,transporting,weighing,metering and controlling the entire process.
• Storage containers of granular substances or for fluids
• Conveyors based on belt,screw,and pneumatic technology,also skip hoists
• Electromechanical scales
• Feeding units featuring electropneumatic control systems
• Measuring devices,open and closed-loop control and process data technology,including self-regulating CIM-compatible systems
Investment without risk
Machinery and equipment are available to test actual material response characteristics under a wide range of processing conditions.The effective capacities are designed for accurate simulation to ensure trouble-free full-scale operation.We can also provide units for materials that require explosion protection or need to be processed under vacuum.
A very special feature:We can supply a fully automated control system capable of maintaining optimum process conditions-automatically.The system can also record the trials for graphic display.These features reduce both the effort and the risk involved in designing your production facilities.
Customer Visiting
Quality Supervisor System
Packing and Shipping
Why choose us?
Our Service
High-quality professional and advanced equipment,to provide you with the most intimate full-service!
Pre-sale Services
n Professional engineering technology researchers
n Providing guidance to select the best type of mixers,design,reducing customer costs,ensuring the operation performance of the equipment
n To help customers design product applications,providing total solutions
n For customers to reduce operating costs
Sale of Services
n Providing transportation and related services for customers
n Assisted customers for incoming inspection etc.
Manufacturing and Process Control
n To provide customers with the mixer installation,usage and maintenance training
n To ensure the stable operation of equipment,improve equipment performance and reduce the loss of shutdown
n Provide failure analysis
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