Automatic Pre-filled Syringes Filling and Plugging Machine ZHF-S4000

ZHFS4000 Automatic Pre-sterilized Syringes Filling and Plugging Machine
l Automatic machine firstly developed in China by Zhonghuan. Features include automatic syringe nest-tub in-feeding, automatic paper-cover opening/throwing, automatic vacuum filling, automatic vacuum plugging and automatic nest-tub out-feeding. Accurate filling, controlling bubble during plugging. Automatic operation with monitoring all the way. Beside normal liquid, also suitable for filling transparent thick like ester acid.
l This machine is suitable to pre-sterilized syringes (SCF type) made by BD, BG, SCHOTT and major Chinese suppliers. Custom-designed is optional for other types of syringes.
l Five sync filling nozzles. Four sets of servo motor (YASUKAVVA, Japan) for accurate filling, plugging reliability and accurate row by roe moving during filling operation.
l SS rotating pumps. Filling volume set-up and accuracy tuning are executed on touch-screen without any tools.
l Siemens color touch screen. Real time monitoring and display of each operation status, vacuum pressures, nitrogen pressures, C/A pressures, fault alarm with position indication, fault indication and record. Multi-language display.
l Plugging quality is monitoring with MVS (machines vision system), to ensure higher acceptability (option).
l Process parameters can be timely printed, stored and retrievable.
l All contact parts are of SUS 316L and medical silicon rubber. Machine is coated with SUS 304 and 6061 oxidized aluminum alloy.
Technical Specifications
Filling volume |
0.1-0.5ml,0.5-3ml,3-10ml,10-30ml |
Number of Filling Nozzle |
10 Sets |
Capacity |
2000-4000 Syringes/Hour |
X Travel Distance |
900mm |
Printer |
Hot-sensible printing paper, width 56mm, max. 20 alphabets per line |
Machine Vision System Resolution (option) |
752*480dpi |
Vacuum |
752*480dpi |
Nitrogen |
0 to -98Kpa (0 to -750mmHg) |
Compressed Air |
0.5-0.8mpa |
Power Supply (including vacuum pump) |
3P 380V/220V 50-60Hz 5.5KW |
Dimension |
3050*1600*1900mm (L*W*H) |
Net Weight |
950kg |
Component List
No |
Name |
Typo |
Qty |
Producing Co. |
1 |
Servo Motor |
SGMAH |
4 |
Japan YASKWA Co. |
2 |
Driver |
SGDM |
4 |
Japan YASKWA Co. |
3 |
Solenoid valve
|
SY5120 |
14
|
Japan SMC Co. |
SY5320-5LZE-01 |
4
|
Japan SMC Co. |
||
VCA41-5G-7-04 |
4
|
Japan SMC Co. |
||
4 |
Vacuum generator |
ZM131H-K5GB-E15 |
4
|
Japan SMC Co. |
5 |
pressure sensor |
ISE30A-01-D-L |
2
|
Japan SMC Co. |
ZSE30A-01-D-L |
2
|
Japan SMC Co. |
||
9 |
Fiber Optic Sensor |
E3X-ZD11 |
1 |
Japan OMRON Co |
10 |
Photo sensor |
E3Z-D61 |
4
|
Japan OMRON Co. |
11 |
Proximity switch |
E2E-X2ME1-Z 2M |
2
|
Japan OMRON Co. |
E2E-X5ME1-Z |
4
|
Japan OMRON Co. |
||
13 |
PLC control system |
CP1L-XA40DT-D |
1
|
Japan OMRON Co. |
CP1W-40EDT |
2
|
Japan OMRON Co. |
||
CPM1A-8ER |
1
|
Japan OMRON Co. |
||
|
Temperature control |
E5CZ-R2MT AC100-240 |
1
|
Japan OMRON Co. |
|
vision system |
FZ3-300 |
1
|
Japan OMRON Co. |
14 |
Human machine interface |
NB10 |
1
|
Japan OMRON Co. |
16 |
Regulated power supply |
S-100-24 |
2 |
Taiwan MENA WELL Co. |
S-35-12 |
1
|
Taiwan MENA WELL Co. |
||
S-15-5 |
1
|
Taiwan MENA WELL Co. |
||
17 |
Contactor |
GMC-9 |
4
|
Korea LG Co. |
18 |
Circuit Breaker |
BKN-3P |
2
|
Korea LG Co. |
19 |
Power section switch |
KCF1YZ |
1
|
Schneider Co. |
20 |
Push button |
YWIB |
3
|
Japan IDEC Co. |
22 |
Annoyed button |
YWIB-A4E |
1
|
Japan IDEC Co. |
Material part:
1 Delivery pipe
PE pipe (Japan TOYOX company). Meets requirement of EVA,FDA.
2 Transfusion cylinder block
Ceramics material
3 Others are stainless steel SS321(1Gr18Ni9Ti)or SS304
Send Inquiry to This Supplier
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