Induction Billet Heater

Specifications

induction billet heater
1.Saving energy 10%-30% than KGPS machine.
2.Pneumatic feeding.
3.Easy operation

Induction Billet Heater

The furnace includes basically the JL medium frequency generator, the compensating cap, the working table, the heating coil, coil cover, rod feeder and so on.  For some applications, the infrared sensor, temperature controller and automatic rod feeding systems can also be included.

 

1.Characteristics of M.F Forging Furnace

 

• Wide frequency range from 1KHZ to 20KHZ,frequency can be designed to satisfy different size of the heated rods.
• In the continuous heating process, the load inside the coil is stable , thus to overcome the great heating power change caused by the great change of the load during the heating course from cool rod to 1100 degree rod.  The actual power can reach more than 85% of the rated power of the machine.
• The heating coil can be 500mm to 1 meter long, several pieces are heated at the same time to make sure the penetrating effect.
• Even when heating non-ferrous metals like copper or aluminium, the actual power can also reach more than 85% of the rated power of the machine by design the coil properly and match the compensating cap correctly.  3.5KG copper or brass can be heated to 700 degree per kilowatt in an hour.  

 

2.Applications

 

     M.F. forging furnace is used for the heating of bars and rods larger than Φ12, the material can be steel, stainless steel, copper, brass ,aluminium and so on.  The heating can be the whole rod, end of the rod or middle part of the rod.

 

 3.Specifications:

 

 

Model	JLZ-35	JLZ-45
Input power max	35KW	45KW
Input power desire	3 phase 380V  50/60HZ	3 phase 380V  50/60HZ
Fluctuating frequency	1— 20KHZ	1— 20KHZ
Heating current	10--70A	15--95A
Output voltage	70-550V	70-550V
Duty cycle	100%24hours work	100%24hours work
Net Weight	93KG	105KG
Cooling water desire	>0.3MPa  4L/Min	>0.3MPa  4L/Min
Additional function of JLZ-35/45 with timer	(1)  Heating time: 0.1— 99.9 sec.   (2)  Retaining time: 0.1— 99.9 sec. (3)  Retaining current:   10--70A	(1)  Heating time: 0.1— 99.9 sec.   (2)  Retaining time: 0.1— 99.9 sec. (3)  Retaining current:   15--95A

 

 

  

 

 4.Main models and heating ability:

 

models	Max. Input Power	Heating ability of normal material
		Steel or S.S to 1100 degree	Copper or brass to 700 degree	Aluminium to 500 degree
JLZ-35 forging furnace	35KW	1.25 KG/min	1.75 KG/min	1.46 KG/min
JLZ-45 forging furnace	45KW	1.67 KG/min	2.33 KG/min	1.87 KG/min
JLZ-70 forging furnace	70KW	2.5 KG/min	3.5 KG/min	2.92 KG/min
JLZ-90 forging furnace	90KW	3.33 KG/min	4.67 KG/min	3.75 KG/min
JLZ-110 forging furnace	110KW	4.17 KG/min	5.83 KG/min	4.58 KG/min
JLZ-160 forging furnace	160KW	5.83 KG/min	-------	6.67 KG/min
JLZ-200 forging furnace	200KW	9.0 KG/min	-------	8.50 KG/min