Nano-PVDF aluminum composite panel

Wooden box

Specifications

1) thickness:1~8mm
2) Width:1000~2000mm
3) PVDF:20 years (PPG Paint)
4) Core:Unbreakable, Firproof A2
5) CE; ISO;Green Leaf

 

 

 

Nanometer Development and Defination :

 

Nanotechnology has started an industrial revolution in the 21st century. We can find its application in all aspects of our daily life. No wonder every industrialized country is persistently pursing Nanotechnology research. In 2000, American President Clinton announced a 2001 research project, investing 500 million US dollars into Nanotechnology. Scientists predict, by 2010, the market for Nanotechnology will be 14.4 trillion US dollars.

 

 

 

A Nanometer ( Abbreviation, Nano or NM ) is a unit of spatial measurement. Just like Inches, Feet and Miles,etc., A Nanometer is one billionth of a meter (1nm = 1 x 10^-9m) or ( 1nm = 1/1,000,000,000 meter ) , which is equivalent to the length of ten hydrogen atoms. For comparison purposes, The average diameter of a human hair is 350, 000 nanometer, and the average diameter of a red blood cell is 7,500 nanometers. The size of bacteria is approximately 200 to 300 nanometers; a virus is around 100 nanometers. The DNA double helix structure in a cell is roughly 10 nanometers. A nucleic acid is at around 1 nanometer. A Nanometer-sized particle also is smaller than a living cell and can be seen only with the most powerful microscopes available today. Therefore, Nanotechnology was a part of biological changes when life began 300,000 years ago. It is commonly used in Nanotechnology.

 

 

According to the advantage of Nanometer, so we (Jiangyin Tianhong Decoration Mateiral Co., Ltd. ) apply the Nanotechnology to the Coating for the Aluminium Composite Panel. We call this coating as Nano-Photocatalysis Coating. This is the separate coating layer above the normal PVDF coating, It’s an additional coating based on high-tech paints, also it is one kind of transparent coating.

 

Nano-Photocatalysis Coating can decompose the pelagic microbe & flowing organic materials , so that can be to kill and restrain the microbe, clean the air and protect the virus infecting , also the Nano-Photocatalysis coating can be self-cleaning. So now the Nao-Photocatalysis coating become welcome and popular in the construction materials field.

Because the particle of Nanometer paints is very small, so any dirty dust will be difficult to stick between particle and particle, also the Nano-Photocatalysis coating have the hydrophile feature, so the oil and water bilge is very difficult to stay on the surface of Nano coating. Because the particle reach the Nano grade. So the other important feature is the coating layer is transparent, for this which don’t destroy the feature of PVDF coating.

 

1)Material:

A) Front : aluminium alloy sheet coated fluoro-carbon resin (PVDF) with Nano lacquer

B) Core: nontox low density polyethylene

C) Back: aluminium alloy sheet coated with polyester resin painting

D) Surface coating thickness: 32μ±1μ

E) Aluminium alloy: 3003 H24

F) Sheet thickness: 0.3mm,0.4mm,0.5mm 

 

 

2)Dimensions

A) Thickness: 3mm,4mm,6mm,8mm,10mm

B) Width: 1220mm,1250mm,1500mm,1570mm,1800mm,2000mm(max)

C) Length: 2440mm,3050mm,3200mm( max:6000mm)

D) Weight: 5.5kg/sqm baesd on 0.5/4mm thickness

E) Standard size:1220*2440mm

F) Qty/20'fcl:4mm/2380sqm; 3mm/2977sqm

G) Non-stanard size are available according to requirement

  

3)Standard:

A) West Europe standard ( Germany DIN Standard);

B) The EAST Europe standard ( Russian standard );

C) The commonweathlth standard (U.K BS Standard );

D) The North America ASTM standard;

 

4)Features:

A) Light weight,flat surface and high strength

B) Excellent heat insulation ,sound insulation,fire-resistance,acid-resistance,alkali-resistance,weatherproofness and non-resonance

C) Various uniform colors

D) Rbright ,elegan and magnificent,fit for various designs

E) Kynar 500 PVDF resin feature strong chemical resistance,unique colors can be easily maintained

 

5)Applications:

  A) May be widly used in gallaies,exhibition,saloons,stores,offices,banks,hotels,restaurants and apartments

  B) An ideal decorative materials for buildings

  C) An ideal outer and inner walls

  D) Kitchen cabinees,billboards,signboards,tunnels,subway,interiors

  E) Cellings,eaves,galleries,balconies,partitions,interior decorations

  F) Telephone tooths,vehicle bodies,yachts,industrial usage etc. 

 

6)SkyRainow® ACP compared with different products( Lightness / Rigidity ):

The composite structure of SkyRainbow® results in an impressive strength-to-weight ratio, even when comparing large panel sizes. Despite its low weight, which makes Sky Rainbow ® easy to transport and handle in the factory and on site, its rigidity and high strength make the panels keep their shape and remain flat, even when exposed to extreme temperature changes.
Comparison of thickness and weight of panels with equal rigidity

 

 

7)SkyRainow® ACP compared with solid aluminium: Required thickness and actual weights of panels with same rigidity

		SkyRainow® ACP		Aluminium
Rigidity (E J)	Section modulus	Thickness	Weight	Thickness	Weight
1250 kN cm2/m	1.25 cm3/m	3 mm	4.5kg/m2	2.7 mm	7.3kg/m2
2400 kN cm2/m	1.75 cm3/m	4 mm	5.5kg/m2	3.3 mm	8.9kg/m2

  

8)Skyrainbow ACP Tolerance(mm) :

Thickness	± 0.2
Width	± 2
Length	± 4
Diagonal	± 5

 

9)Skyrainbow ACP Physical Properties for Panel: 

Panel density	5.5kg/m2
Peel Strength	Average 7.0 N/mm
Tensile Strength	52.5 Mpa
Flexural Strength	100.0 Mpa
Shear Strength	28.1 Mpa

 

10)Physical properties for aluminium and coating:

Aluminium alloy	1100, 3003, 5005
Pencil hardness	2H
Toughness of coating	2T
Elongation	5%
Tensile strength	130 Mpa
Temperature Resistance	-50°C to +90°C
Impact Strength	50kg/cm2 , no change
Boiling water resistance	Boiling for 2 hrs, no change
Thermal Expansion	2.4mm/m at 100°C Temp difference
Acid Resistance	Immersed in 2% HC1 for 24 hrs, no change
Alkali Resistance	Immersed in 2% NaOH for 24 hrs, no change
Cleaning Resistance	Cleaned 1000 times with water, no change
Oil Resistance	Immersed in 20# engine oil for 24 hrs, no change
Solvent Resistance	Cleaned 100 times with dimethylbenzene, no change

 

11) Packing:Put all the panles in one wooden box. Stocks: the packings are less 6 per one pile.Loading the container time, we will use timbers to reinforce.