RC-A7 Truck Crane Torque Limiter
RC-A7 Truck Crane Torque Limiter
RC-A7 Truck Crane Torque Limiter Working Principle Diagram

Device overview
Torque limiter system is used in security devices of boom crane, which can prevent the accident due to overloading and operator error, achieving standardization and scientific for cranes safety use. Appling electronic technology, sensor technology, computer technology together for one, which is a new generation mechatronic intelligent electronic products. 1999 and 1990 were awarded the National Bureau of Standards "GB7950-99 jib crane load moment indicator - General technical conditions" pronuced in 1999 and "GB12602-90 crane overload protection device safety specifications," in 1990 make the load moment indicator design toward standardization and standardized. This product uses new electronic devices, a variety of performance has greatly improved. With full dot matrix LED (graphic characters) is displayed in the display technology, and work with full character display interface that allows the user to use more intuitive, clear, with a good man-machine interface.
Technical Features:
1.RC-A7 microcomputer load momen indicator apply industrial 4.3 inches LED screen;
2.Using SMD design, waterproof, dustproof, shockproof, Small footprint , easy accessibility
3.Using high-pressure cast aluminum chassis, mold forming, beautiful, strong degree of protection
4.Using large scale numerical, analog CMOS integrated circuits, low power consumption
Anti-interference ability, high reliability
5.Self-diagnoist function, determine the fault location automatically
6.Using touch button for control box, long life, high reliability
7. Useing the latest digital integration chip, software-adjustable, hardware no need potentiometers to solve the drift problem due to temperature changes, thus ensuring the data stability .
8. Password setting function to prevent erroneous parameter setting
9. Sound and light alarm function;
10.Automatic compensation the "temperature drift" and "zero drift" for sensor;
11. Black box function, can store 200 sets data, easy for users to query
Operational Principle:
Crane torque limiteroperation principles: firstly, input crane load curve table memory through the programming, and via interactive window function panel to set the various working parameters, then the master indicator can work. Host collect signals from the weight sensor, after signal amplification, and then through the A / D converter to convert the digital signals into the microprocessor CPU calculates; comparison process, on the one hand display shows the relevant data, and the other compared preset weight, amplitude and angle limits in internal instrument, it is audible pre-alarm once reach over 90% rated weight,; audible alarm once weight reach over rating 100%, once reach over 105%, the output control signal, automatically cut off control circuit to dangerous direction, but is allowed to run to a safe direction, so as to achieve security purposes.
Host Structure :
CPU panel
Motherboard is "all in one" motherboard, so-called "all-in-one" refers to the system gother all the hardware circuit (CPU, A / D conversion, EEPROM, signal amplifier, controller, power supply etc.) into a single board, multi-layer design, with high reliability and engage in interference, and ensure to work under the industrial environment temperature -20 ℃ ~ + 60 ℃, and humidity range of 95%;
Indicator
Using import industrial color LED screen, high resolution (640 * 480), can display all the data, such as: the actual weight, rated weight, load rate; or display only specific parameters as required, but also can switched phase between digital and graphic,all operations have text prompts, has a good human-machine interface;
Operation Keys
touch button, satisfycomfortable feeling under switch reliability, each button marks clearly, convenient and reliable operation;
Self-monitoring and Alarm, Control Module
Equipped with a self-monitoring and alarm, control module, can detect current actual weight and each module working situation, and provide crane overload alarm , control module using high-power switch output to meet the needs of harsh environments;
Length Sensor


Selection Table
Model |
Length test range |
Angle test range |
Output signal |
Length nonlinearity |
Angle nonlinearity |
JL-C-15L |
0-15 |
-10--90 |
0-10V |
<0.2% |
<0.15° |
JL-C-25L |
0-25 |
-10--90 |
0-10V |
<0.2% |
<0.15° |
JL-C-45L |
0-45 |
-10--90 |
0-10V |
<0.2% |
<0.15° |
Oil- pressure Sensor

Parameters
Manometry:35MPa Accuracy:0.2%FS
Power Supply:5VDC Output:0.5-4.5V
Structure Feature

Summary
Install on the main arm of crane with computer control and display the length and angle of the crane boom while controlling the crane lifting height of the device.
Brief Introduction
Truck cranes torque limiter uses hydraulic power, oil pressure sensor install on the luffing cylinder, it is a cylinder pressure detecting sensor, this approach has the following advantages:
Easy to install, easy to maintain; good stability, strong overload;
According to the torque balance principle,building the mathematical model; by a mathematical model to calculate the amplitude of the real-time weight.
Crane Torque Limiter Installation Diagram

After Sale Service
1>since delivery, one year free maintenance;
2>out of the warranty period, only charge costs to maintenance;
3>free training technical maintenance staff;
4>Have the following circumstances, not covered by the warranty;
5>damage is caused by the collision squeeze;
6>damage is caused by wire connection errors;
6>damage is caused by brutal demolition;
7>damage is caused by the use of other non-normal.
Company Information
Chengdu Recen Technology Co., Ltd. is a high-tech enterprise which locate in Chengdu, Sichuan Province of China, and it has more than five years experience in the field of construction tower crane industry. Since established, Recen has been insisting to invest heavily in product development and focus on products usability, design, and technology quality to providing high-technology, high-efficiency and high-energry save products to meet market demand. Based on the corporate mission of "as builder's escort" and insisting on the advanceted, innocative and reasonable working core, Recen has won recognition and praise from the users at home and abroad. So far, our customers are throughout China, Hong Kong, Russia, the United States, Vietnam, India, Malaysia, Argentina, Kuwait, Isreal, Egypt, the United Arab Emirates and other countries and regions. Through continous development and improvement, Recen has made considerable achievements not only on company qualification but also on product development within a few years.
Certification & Testing
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