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Deep Drawing Water Pump Casing

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US$ 0.5 - 10 MOQ: 1000 Pieces
Key Specifications
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Place of Origin:
Jiangsu, China
Brand Name:
METALLI
Model Number:
WPC1001
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Nanjing Metalli Industrial Co., Limited
Payment & Shipping
Payment Methods:
Port of Shipment:
Shanghai China
Delivery Detail:
Delivery time depends on order quantity.

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Place of Origin Jiangsu, China
Brand Name METALLI
Model Number WPC1001
                                           Product description of water pump cover                                           
 
Product Description

 

1. Material
No. Material Description
1.1 Mild steel,stainless steel,aluminum alloy,galvanized steel,or custom,etc.
2. Product size and tolerance
No. Specification Size Tolerance
2.1 Length/Width/Outer Diameter (mm) ≤500, or custom ±0.3
2.2 Wall Thickness (mm) 0.5 to 10, or custom Max ±0.4
2.4 Height (mm) ≤500 or custom Max ±1.5
2.5 Inner chamfer radius (mm) Min 2 Max ±1
2.6 Outer chamfer radius (mm) Min 4 Max ±1
3. Chemical composition for some typical metals
No. Steel Number Chemical Composition (%)
C Si Mn P S Fe Cr Ni Mo Ti Cu Others
3.1.1 ZGMn13

0.90

-1.2

0.30

-0.80

11.0

-14.0

≤

0.035

≤

0.03

85.0

-88.0

 - - - - - -
3.1.2 20g ≤0.2

0.15-0.3

 0.5-0.9 ≤0.035 ≤0.035 Re - - - - - -
3.1.3 Q235A 0.14-0.22 0.3 0.3-0.65 0.045 0.05 Re - - - - - -
3.1.4 Q235B 0.14-0.20 0.3 0.3-0.7 0.045 0.045 Re - - - - - -
3.1.5 15CrMog 0.12-0.18 0.15-0.4 0.4-0.7 0.03 0.03 Re 0.8-1.2 0.3

0.45-0.6

 - 0.3 -
3.1.6 15CrMoR 0.12-0.18 0.15-0.4 0.4-0.7 0.03 0.03 Re

0.8-1.2

 0.3

0.45-0.6

 - 0.3 -
3.1.7 00Cr17Ni14Mo2 0.03 1 2.0 0.035 0.03 Re 16-18 12-15 2-3 - - -
3.1.8 00Cr19Ni10 0.03 1 2.0 0.035 0.03 Re 18-20 8-12 - - - -
3.1.9 0Cr17Ni12Mo2 0.8 1 2.0 0.035 0.03 Re 16-18 10-14 2-3 - - -
3.1.10 0Cr18Ni9 0.7 1 2.0 0.035 0.03 Re 17-19 8-12 - - - -
3.1.11 0Cr18Ni10Ti 0.8 1 2.0 0.035 0.03 Re 17-19 9-12 - 5*C - -
3.1.12 0Cr18Ni12Mo2Ti 0.8 1 2.0 0.035 0.03 Re 16-19 11-14 1.8-2.5 5*C-0.7 - -
3.1.13 1Cr18Ni9 0.15 1 2.0 0.035 0.03 Re

17-19

 8-10 - - - -
3.1.14 0Cr26Ni5Mo2 0.08 1 1.5 0.035 0.03 Re

23-28

 3-6 1-3 - - -
3.1.15 00Cr18Ni5Mo3Si2 0.03 1.3-2 1.2-1.6 0.03 0.03 Re

18

-19.5

4.5-5.5

 2.5-3 - - N:0.1
3.1.16 09MnNiDR 0.12 0.15-0.5 1.2-1.6 0.025 0.02 Re 0.25 0.3-0.8 0.08 - -

Nb:

0.04

AIS:

0.015
3.1.17 16Mng 0.12 0.2-0.55 1.2-1.6 0.035 0.03 Re 0.3 0.3 0.1 - 0.3 -
3.1.18 16MnDR 0.12 0.15-0.5 1.2-1.6 0.03 0.025 Re 0.25 0.4 0.08 - 0.25 -
3.1.19 16MnR 0.12 0.2-0.55 1.2-1.6 0.035 0.03 Re 0.3 0.3 - - 0.3 -
No. AA
Number		 Chemical Composition (%)
Si Fe Cu Mn Mg Zn Ti Zr Bi Others Al
Each Total
3.2.1 1060 0.25 0.35 0.05 0.03 0.03 0.05 0.03     0.03   99.6
3.2.2 1070 0.2 0.25 0.04 0.03 0.03 0.04 0.03     0.03   99.7
3.2.3 1100 0.95

0.05

-0.2

 0.05     0.1     0.05 0.15 RE
3.2.4 3003 0.6 0.7

0.05

-0.2

1

-1.5

 0.05 0.1       0.05 0.15 RE
3.2.5 3005 0.6 0.7 0.3

1.0

-1.5

0.2-0.6

 0.25   Cr 0.1   0.05 0.15 RE
3.2.6 4004 9.0-10.5 0.8 0.25 0.1 1.0-2.0 0.2       0.05 0.15 RE
3.2.7 4045 9.0-11.0 0.8 0.3 0.05 0.05 0.1       0.05 0.15 RE
3.2.8 4047 11.0-13.0 0.8 0.3 0.15 0.05 0.2       0.05 0.15 RE
3.2.9 4104 9.0-10.5 0.8 0.25 0.1 1.0-2.0 0.2    

0.05-0.2

 0.05 0.15 RE
3.2.10 4343 6.8-8.2 0.8 0.25 0.1 0.05 0.2       0.05 0.15 RE
3.2.11 4343A 6.8-8.2 0.6 0.1 0.1 0.02 0.1       0.05 0.15 RE
3.2.12 6060 0.3-0.6

0.1

-0.3

 0.1 0.1

0.35

-0.6

 0.15 0.1 Cr 0.05   0.05 0.15 RE
3.2.13 6061 0.4-0.8 0.7

0.15

-0.4

 0.15 0.8-1.2 0.25 0.15

Cr 0.04

-0.35

   0.05 0.5 RE
3.2.14 6063 0.2-0.6 0.35 0.1 0.1 0.45-0.9 0.1 0.1 Cr 0.1   0.05 0.15 RE
3.2.15 6A02 0.5-1.2 0.5 0.2-0.6

0.1

-0.35

0.45

-0.9

 0.2 0.15     0.05 0.15 RE
3.2.16 7072 0.7 0.1 0.1 0.1 0.1 0.8-1.3       0.05 0.15 RE
3.2.17 8011 0.5-0.9 0.6-1.0 0.1 0.2 0.05 0.1 0.08 Cr 0.05   0.05 0.15 RE
No. Copper
Number		 Chemical Composition (%)
Main Chemicals Other Chemicals (Max)
Cu Zn Fe Pb Ni Al Mn Sn S As Total
3.3.1 H59 57.0-60.0 Re 0.3 0.5 0.5 - - - - - 1
3.3.2 H62 60.5-63.5 Re 0.15 0.08 0.5 - - - - - 0.5
3.3.3 H63 62.0-65.0 Re 0.15 0.08 0.5 - - - - - 0.5
3.3.4 H65 63.5-68.0 Re 0.1 0.03 0.5 - - - - - 0.3
3.3.5 H68 67.0-70.0 Re 0.1 0.03 0.5 - - - - - 0.3
3.3.6 H70 68.5-71.5 Re 0.1 0.03 0.5 - - - - - 0.3
3.3.7 H80 79.0-81.0 Re 0.1 0.03 0.5 - - - - - 0.3
3.3.8 H85 84.0-86.0 Re 0.1 0.03 0.5 - - - - - 0.3
3.3.9 H90 88.0-91.0 Re 0.1 0.03 0.5 - - - - - 0.2
3.3.10 H96 95.0-97.0 Re 0.1 0.03 0.5 - - - - - 0.2
4. Mechanical properties for some typical metals
No. Steel Number Yield Strength
(Mpa)		 Tensile Strength
(Mpa)		 Elongation
(%)		 Hardness
(HB)		 Impact at 20℃
(J)		 Others
4.1.1 Mn13 ≥400 ≥800 ≥40% ≥200 ≥90 -
4.1.2 20g 245 400-530 26% - 27-29 -
4.1.3 Q235A 235 375-500 26% - - -
4.1.4 Q235B 235 375-500 26% - 27 -
4.1.5 15CrMog 295 450-590 19% - 31 -
4.1.6 15CrMoR 295 450-590 19% - 35 -
4.1.7 00Cr17Ni14Mo2 177 480 40% 187 - -
4.1.8 00Cr19Ni10 177 480 40% 187 - -
4.1.9 0Cr17Ni12Mo2 205 520 40% 187 - -
4.1.10 0Cr18Ni9 205 520 40% 187 - -
4.1.11 0Cr18Ni10Ti 205 520 40% 187 - -
4.1.12 0Cr18Ni12Mo2Ti 205 530 37% 187 - -
4.1.13 1Cr18Ni9 205 520 40% 187 - -
4.1.14 0Cr26Ni5Mo2 390 590 18% 277 - -
4.1.15 00Cr18Ni5Mo3Si2 390 590 20% - - -
4.1.16 09MnNiDR 290 440-570 20% - 27 -
4.1.17 16Mng 345 510-655 21% - 27 -
4.1.18 16MnDR 315 490-620 21% - 24 -
4.1.19 16MnR 345 510-640 21% - 31 -
No. Alloy number Thick.
(mm)		 Temper Yield Strength
Rp0.2(Mpa).
Min		 Tensile Strength
Rm (Mpa)		 Elongation
(%)
A50,Min
4.2.1 3003-1 0.35-3.0 O 35 95-135 20
4.2.2 3003-1 0.40-3.0 H14 125 145-185 3
4.2.3 3003-1 1.0-3.0 H24 125 145-185 10
4.2.4 6A02 0.8-4.5 O ≤85 ≤150 20
4.2.5 6060 0.8-4.5 O ≤85 ≤150 20
4.2.6 6063 0.8-4.5 O ≤85 ≤150 20
4.2.7 4343 0.07-3.0 O 35 95-150 8
4.2.8 4343 0.07-3.0 H14 120 140-200 0.5
4.2.9 4045 0.07-3.0 O 35 95-150 8
4.2.10 4045 0.07-3.0 H14 120 140-200 0.5
4.2.11 4104 0.07-3.0 O 35 95-150 8
4.2.12 4104 0.07-3.0 H14 120 140-200 0.5
4.2.13 4A13 0.07-3.0 O 35 95-150 8
4.2.14 4A13 0.07-3.0 H14 120 140-200 0.5
4.2.15 4047 0.07-3.0 O 35 95-150 8
4.2.16 4047 0.07-3.0 H14 120 140-200 0.5
4.2.17 3003 0.3-0.8 H14 125 145-185 2
4.2.18 3003 0.8-2.5 H14 125 145-185 4
4.2.19 3003 0.5-1.6 O 35 145-185 20
4.2.20 3003-1 0.3-1.8 O 35 95-135 20
4.2.21 3003-1 0.5-4.0 O 35 95-135 25
4.2.22 6060 0.8-4.5 O ≤85 ≤150 20
4.2.23 6063 0.8-4.5 O ≤85 ≤150 20
4.2.24 3005 0.8-4.5 O 40 80-120 20
4.2.25 3005 0.6-4.5 H22 110 145-195 15
4.2.26 6A02 1.0-5.0 O ≤85 ≤150 20
4.3.1. Mechanical properties under room temperature for Copper:
No. Copper Number Elastic Modulus
(Gpa)		 Yield Strength
(Mpa)		 Tensile Strength
(Mpa)		 Elasticity limit
(Mpa)		 Fatigue strength
(Mpa)		 Elong.
(%)		 Redu. of area
(%)		 Impact
(J/cm2)		 Hard
(HRB)
4.3.1.1 H59 98 - 390/500 80/-

12/18.2

 44/10 62 140 -/163
4.3.1.2 H62 100 150/200 330/600 80/420 12/15.4 49/3 66 140 56/164
4.3.1.3 H63 100 110/500 300/630 70/420 - 49/4 66 140 56/140
4.3.1.4 H65 105 91/450 320/700 70/450 12/13.5 48/4 - - -
4.3.1.5 H68 106 90/520 320/660 70/500 12/15 55/3 70 170 -/160
4.3.1.6 H75 110 110/540 340/590 80/450 12/15 58/6 - - -
4.3.1.7 H80 110 120/520 320/640 80/420 10.5/15.4 52/5 70 160 53/145
4.3.1.8 H85 115 100/450 280/550 40/450 10.6/14 45/4 85 - 54/126
4.3.1.9 H90 115 120/400 260/480 40/380 8.5/12.6 45/4 80 180 53/130
4.3.1.10 H96 115 -/390 240/450 35/360 - 50/2 - 220 -
Remark:data before "/" is under annealed status, data after "/" is under hard drawn status.
4.3.2. Mechanical properties under high temperature for Copper:
No. Copper Number Temperature Tensile Strength
(Mpa)		 Elongation
(%)		 Impact
(J/cm2)		 Hardness
(HRB)
4.3.2.1 H60 100 ℃ 390 57 70 56
200 ℃ 320 55 66 56
300 ℃ 210 48 40 43
500 ℃ 160 - 30 23
4.3.2.2 H80 100 ℃ 310 52 160 53
200 ℃ 300 51 151 51
300 ℃ 280 42 135 48
500 ℃ 270 39 50 44
4.3.2.3 H90 100 ℃ 270 48 180 53
200 ℃ 260 48 160 50
300 ℃ 260 50 150 48
500 ℃ 240 - 90 46
5. Surface finish and other properties
No. Item Description
5.1 Surface finish Powder coating,glavanization coating,electrophoretic treatment,etc.
5.2 Surface roughness (Ra) As per customer's requirements
5.3 Manufacturing Process Brief Material preparation→Deep drawing →Reshaping→Surface treatment

 


Packaging & Shipping

 

6. Packing,Shipping and others
No. Item Description
6.1 Packing To be packed in wooden crate with protection film
6.2 Marking Each box to be legibly marked with the name of the manufacturer or supplier, the designation of material,condition,dimensions and weight
6.3 Shipping tools Ship goods by van to departune port then by sea to desitination port

 

deep drawing water pump casing

 

Company Information

 

7.Quality management and spot management
No. Item Description
7.1 Quality control 1. Quality assurance
a. Incoming material quality assurance; b. Process quality assurance; c. First sample quality assurance; d. Final quality assurance.
2. Process management-The right results are from the right process
a. Production process card control; b. Standard operational procedure;c.Job certification;d. Quality chart monitor.
3. Equipment and facility management
a. Periodic maintenance; b.Preventative maintenance.
4. Mold management
a. Mold life management; b.Periodic and preventative maintenance; c. Periodic inspection.
7.2 Inspection Tools Altimeter,Vernier caliper,Micrometer,3D coordinate measuring instrument
7.3 Spot management "5S" management (sort,set in order,shine,standard,sustainable).

 

 

deep drawing water pump casingdeep drawing water pump casing

 

FAQ

 

(1)  What is deep drawing?

 

Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch.[1] It is thus a shape transformation process with material retention. The process is considered "deep" drawing when the depth of the drawn part exceeds its diameter. This is achieved by redrawing the part through a series of dies. The flange region (sheet metal in the die shoulder area) experiences a radial drawing stress and a tangential compressive stress due to the material retention property. These compressive stresses (hoop stresses) result in flange wrinkles (wrinkles of the first order). Wrinkles can be prevented by using a blank holder, the function of which is to facilitate controlled material flow into the die radius.

 

(2)  What are workpiece materials and power requirements?

 

Softer materials are much easier to deform and therefore require less force to draw. The following is a table demonstrating the draw force to percent reduction of commonly used materials.

Drawing force required for various materials and reductions [kN][9]

Material

Percent reduction

39%

43%

47%

50%

Aluminium

88

101

113

126

Brass

117

134

151

168

Cold-rolled steel

127

145

163

181

Stainless steel

166

190

214

238

 

 

 

 

 

(3) Which materials are suitable for making tools?

 

Punches and dies are typically made of tool steel, however carbon steel is cheaper, but not as hard and is therefore used in less severe applications, it is also common to see cemented carbides used where high wear and abrasive resistance is present. Alloy steels are normally used for the ejector system to kick the part out and in durable and heat resistant blankholders.

 

(4) Which factors will have effects on deep drawn parts’ quality?

a. Material suitability;

b. The design of the tools, including shape rationality, surface treatment, dimension varation;

c. Lubrication and cooling during deep drawing process;

d. Equipment reliability;

e. Others like process design, transfer, etc. sometimes are also important.

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Nanjing Metalli Industrial Co., Limited
Business Type
Trading Company
Year Established
2014
Factory Size
Below 1,000 square meters
Total Employees
51 - 100 People
Contact Supplier Request Quote Chat Now

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