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Help CenterPremium Calcium Carbonate Masterbatch for PE PP PS ABS PVC PC PA PBT PU EVA
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Standard Operation Procedure (SOP)
The Proofing Process shown above is also defined as "colour matching" in which it helps to generate colour cards that are identical to client's sample or that meet our customers' specific requirements based on a given formula. Sophsticated skills and technology enables us to precisely select the right colour, delivering the best outcome for your application.
Our full array of lab resources includes:
• Colour spectrometers
• High pressure liquid chromatography (HPLC)
• Fourier transform infer red spectrometers (FTIR)
• Film and sheet extrusion line
• QUV accelerated weathering tester
• Filter pressure equipments
• Densitometer and volume resistivity meter
• Moisture tester
• Melt flow indexers.
Production Procedure includes:
Step 1: Premix Setup, feeding the required masterbatch compounds (usually consisted of polymer, pigment and dispersion additives) into the extruder from the main opening port and premix the compounds via Premixing contain mixer.
Step 2: The finished premix is fed into the extruder via a volumetric dosing feeder , then, melting at relatively high temperature and stranding the finished Premix via strand granulation system.
Step 3: Extruding and drawing the strand, MFI: 35g/10min.
Step 4: Cooling the strand via water bath.
Step 5: Cutting the strand into granules/ Pelletization .
Step 6: Discharging.
Step 7: Screening the 2.5mm granules by the strainer.
Step 8: Weighting usually 25kg/bag.
Step 9: Packing into Water-proof and vacuum bags.
premium calcium carbonate masterbatch for PE / PP / PS / ABS / PVC/PC / PA / PBT / PU / EVA
Item No |
CaCo3 Filler masterbatch |
CaCo3 Content |
70-85% |
Carrier |
PE/PP |
Application |
PP/LLDPE/HDPE/LDPE |
MI (g/10min) |
5 |
Melting Point |
110 °C=230 °F |
|
|
Resistance Temperature |
280°C=536 °F |
Moisture Content (less than %) |
0.1 |
Granule Appearance Diameter |
3.5mm |
Addition Rate |
10-65% |
ROHS Index |
Environmental |
Packing |
25 kg per bag |
Application
Our products are being used in a wide spectrum of plastic industry. Some of our applications include:
INJECTION MOLDING
Standard and customized Colors inducing special effects
Additives like mold release, anti static and sink mark removal
BLOW MOLDING
Standard and customized Colors for Food packaging and pharmaceutical bottles
Cost reduction with specialty filler masterbatch for blow molding
FILM EXTRUSION
Additives like anti bacterial, Slip ad anti static
Food grade approved Color batch for food packaging and garbage bags
Uv stabilizers
Filler masterbatches for both mono and multi layer application
Black masterbatches with very high dispersion
PP AND PE WOVEN SACK EXTRUSION
Light stable(non fading) colors
Uv masterbatches with excellent price performance ratio
Filler masterbatch (Calcium) with high loading
Additives to increase filler loading
PIPE EXTRUSION
Black with up to 55% Carbon loading
Colors for PE and PPR pipes
Processing & heat stablizers additives. Special grades for drip irrigation pipes
Packing
Option 1: vacuum poly bags (1kg poly bag; 5kg poly bag or as per your request)
Option 2: vacuum paper or plastic bags (25kg paper bag or as per your request)
Option 3: Vacuum paper cartons (20kg paper carton; or as per your request)
Option 4: 1.5ton/pallet (15ton/20’ container)
Remark
Product should be kept in dry, cool,clean place with good ventilation, away from sunlight and rain. Always heat-seal inner polybag immediately after unpacking.
Our Team
1) 24 hours online opeators dedicate to answering your inquiry and serving you.
2) R&D team and engineering experts endeavor to provide technical support and find solution to improve your product performance with the application of our masterbatch.
3) We have incorporated the logistic and forwarding services, which allows us to assist you with the cumbersome import & export procedures and deliver the goods to you at low freight cost.
We are a renowned company approved and accredited by numerous certificate body and institute such as SGS/ROHS/EN-71/ISO9001-2008.
Remark:
1) 24 hours online opeators dedicate to answering your inquiry and serving you.
2) R&D team and engineering experts endeavor to provide technical support and find solution to improve your product performance with the application of our masterbatch.
3) We have incorporated the logistic and forwarding services, which allows us to assist you with the cumbersome import & export procedures and deliver the goods to you at low freight cost.
About us:
1) 13 years manufacturing experience.
2) State-of-the-art technology and facilities. Such as our polymer background and experience, which gives us the edge for formulating masterbatches in all types of resins.
3) Competitive price and best quality.
What is A Masterbatch and How is it Made?
Masterbatch is a concentrated mixture of pigments and/or additives encapsulated during a heat process into a carrier resin which is then cooled and cut into a granular shape. Masterbatch allows the processor to colour raw polymer economically during the plastics manufacturing process.
What are the different types of Masterbatches?
There are five main types of masterbatch:
White masterbatch is mostly made from TiO2 (titanium dioxide) which is either rutile or anatase. This substance helps enhance the end product's whiteness, smoothness as well as transparency. With proper loading of TiO2, it can give a best opacity result. For Engineering plastics, it is better to have lesser loadings of TiO2 in the carrier resin.
Black Masterbatch is made with carbon black pigment. It helps enhance the end product's blackness, smoothness as well as luster. The impact and add ratio of the carbon black pigment vary depending on the grade of the carobon or black masterbatch. For engineering plastics it is difficult to load beyond 30% .
Colour Masterbatches & Addictive Masterbatches are made in several forms depending on the aesthetic and functional requirement for the application. Usually colour and Addictive masterbatch need to be tailored or customered according to customers' specification. Its impact and effect vary from food grade (edible) to scent (fragant) and anti-UV.
Filler Masterbatches are usually a combination of Talc / CaCO3 and PE resin (LLDPE or LDPE). CaCO3 usually make an impact on the end product's softness, whilist reducing the cost of the end product depending on the design of the type of filler Masterbatch.
What is the benefit of using masterbatch?
Masterbatch is usually used along with the manufacturing process of plastic products, such as injection moulding, blow moulding and extrusion. Masterbatch virtually serves three complementary functions:
1. Reduce the cost of making the end product by partially filling the gap of some expensive raw materials.
2. Add an desire feature or properity, such as fragrance and fire-retardance to enchance the end product performance.
3. Improve the tranparency, luster, dipsersion, brightness and sense of touch of the end products
What is the Competitive Advantage of YiXing Masterbatch Limited Company?
- Our overall advantage is our polymer background and experience, which gives us the edge for formulating masterbatches in all types of resins.
- we conduct extra testing and reproduce requested samples for Clients. For this, we draw upon various single and twin extruders, film tower, sheet extruder and injection moulding machines.
- With more than 120,000 colours already developed and the help of market-leading technologies, we offer unrivalled colour matching expertise.
- Our products are used in a wide range of applications and market segments, including: Agriculture, Automotive Domestic and Household, Flexible Packaging, Medical Rigid Packaging, Wire and Cable.
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