Completely Automatic Glass Bottle Filling Line
Company Instruction:
Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
Main features
Rinsing part
lRotary rinser: applicable for wine, beverage and water cleaning.
lThe new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
lThe rinsing contact part and out cover adopt the stainless steel material
lOpen design gear driving
lThe bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine
lWater pipe of rinser is equipped with pressure gauge and pressure maintaining valve
lManually adjust the elevation for different height bottle
lWater collecting tray: recycle the rinsing water
lRising volume for each bottle: 105ml/s(0.25MPa)
lIf no bottle or stop, rinsing stops; while it comes to bottle, it runs again.
Technical parameters
lRated output: 6000BPH (0.3L)
lWashing heads: 18
lWashing time: 2-2.5s
lFilling valve heads: 18
lFilling valve speed: 140-150ml/s
lCapping heads: 6
lFilling temperature: 0-4°C
lSuitable bottle type: D=50-100mm, H=150-320mm
lCapping torque: 0.6-2.8Nm (adjustable)
lInstalled capacity: 3.37KW
lCompressed air consumption: 0.25Nm3/min (when 0.6MPa)
lWater consumption: about 2m3/h for washing (0.2-0.25Mpa)
lOverall dimension: 2500x2000×2700mm
lWeight: 4.5T
Main composition
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time. The installation, debugging and training is about 30-35 days.
Training
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
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