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Help CenterUL RoHS Compliant Battery Terminal Cover Caps
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Zhongtian Products Overview
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UL RoHS compliant battery terminal cover caps
Introduction
ZHONGTIAN manufactures a wide range of PVC battery terminal protector covers in both standard and custom sizes
These terminal covers slip over the battery cables and cover the battery terminals to prevent accidental shorting and connection corrosion, protecting your vehicle, electronics and electrical system (starter, alternator, etc.). They are ideal for many applications and vehicles including: Car, Truck, SUV's, Boat, Motorcycle, ATV, Scooter, Generators, Snowmobile, Commercial, Industrial, Stand-by Power, Agricultural, Military as well as many other battery and battery cable applications.
These are widely known for its various designs, rust proof, having high tensile strength and robust.
battery terminal caps Features
- Protects alternator and electrical system from shorts
- Reduces risk of battery explosion caused by accidental sparks
- Protects Cable, Terminal and Connectors from grease and debris
- High temperature PVC construction rated at 105°C
- Color coded for easy polarity identification
Product Property of battery terminal caps
| Item | Test Standard | Test Method | Test Result | |
| 1 | Appearance | Clean, Smooth, Transparent, No Bubble | Visual Inspection | Pass |
| 2 | Aging Test | 168Hrs@136℃ without aging | Aging Box | Pass |
| 3 | Insulation Resistance | DC 500V, Insulation Resistance R≥200MΩ | Insulation Tesistance Tester | Pass |
| 4 | Dielectric Withstand Voltage Test |
AC 2500V/Min (5mA) No Breakdown |
Dielectric Withstand Voltage Tester | Pass |
| 5 | Corrosion Resistance | Company standard: Q/HT-2004 | Corrosion Device | Pass |
| 6 | Flammability Standard | UL 94V-0 | Flame Burning | Pass |
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Dip moulding is an ideal process when a flexible moulding is required. Zhongtian tooling is generally turned copper or aluminium. The resultant mouldings have numerous applications ranging from gaiters to electrical insulation components, packaging and many other uses.
There are five steps in productions.
| Set 1 Preheating: The tooling is mounted on the dip moulding machine and preheated in an oven to a temperature of around 170℃. |
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| Set 2 Dipping: Once up to temperature the worker then moves the tooling to position over a tank of plasticized PVC. The hot tools are then lowered (dipped) into the material. The heat of the tool causes the material to accumulate on the tool surfaces exposed to the material. A combination of the tool temperature and the amount of time the tool is exposed to the raw material will dictate the wall thickness. Having been immersed for the appropriate period of time relating to the required wall thickness the tools are withdrawn from the material. |
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| Set 3 Heating: The tools with accumulated material are then returned to the oven for a short time to enable curing from the outside in. |
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| Set 4 Cooling: Once fully cured the tools and material are immersed in water in order to cool prior to the mouldings being removed. |
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| Set 5 Removal: Compressed air is used to remove the mouldings from the tools at which point they are ready for secondary operations or packing and dispatch. |
Dimensions and Diagram
Internal plastic bag and external export carton. Special packaging can be customized.
Shipping can be made by courier , air or by sea.
Production
We accept OEM orders, our daily production capability of 4 million pcs is able to meet most urgent orders, and our regular lead time is 10 days.
R&D
We offer free samples and we are flexible in custom molding for new products.
We can not only make new products according to customer design but also design for customer’s applications.
Zhejiang Zhongtian Electrical Jacket Co.,Ltd is an ISO 9001:2008 certified company specialized in designing, manufacturing and sales of quality PVC dip products, PVC tubes and various wiring accessories for the electronics, medical and industrial sectors..
Our products are produced in a vast array of materials, in a wide variety of specifications such as temperature ranges, flammability, color, etc.
All our products are compliant with REACH & RoHS as well as the UL 94V-0 Flammability standard.
We strive to offer our customers superior products of best quality. And we supply to some of the big names in industry, such as Panasonic, Mitsubishi, Samsung, LG, GREE, Midea.
1 What certificate do you have for your products ?
Our products are compliant with REACH, RoHS & UL 94V-0 Flammability standard. Our UL was obtained in 2002, and our last REACH and RoHS tests were done in Jan 2015 according to the latest standards.
Here are the details:
UL certificate #: E206666
REACH Test Report by CTI, Report #: ECL01H002970002
RoHS Test Report by CTI, Report #: ECL01H001493002
2 Can you name a few of your customers ?
We are verified vendor of Panasonic, Mitsubishi, Samsung, LG, GREE, Midea etc.
3 What is your sample policy ?
We can offer our standard products for free. We are also able to prototype new products.
4 How is your quality compared with other Chinese products ?
Quality is the most important factor that sets us apart from Chinese competition. We carry out strict quality control throughout the whole production process.
We test all raw materials to assure the compliance with REACH and RoHS. And we implement 5S management in our factory and we test 100% products before shipment.
In most cases, it is not difficult to distinguish ours from competing ones from the workmanship.
5 What color do you offer ?
We can offer visually any color, if you want any special color, just let us know the pantone number.
6 What is the MOQ of your order ?
For inventory, the MOQ is 100 pcs(depending on the models). Pls email us about MOQ for customized products.
We offer OEM for our customers.
7 What is the payment terms for UL RoHS compliant battery terminal cover caps ?
Generally, we accept T/T 30% in advance, 70% balance before shipment. We also accept Paypal, Western Union and MoneyGram for small orders.
8 What is your lead time for UL RoHS compliant battery terminal cover caps ?
10 days for regular products. Inventory will be shipped out upon payment, and customized products will be shipped as negotiated.
1 Stringent Standards Compatibility & First-Grade Quality
All our raw materials are certificated by the latest standards of RoHS, REACH and UL 94V-0 Flammability Standards.
2 Factory Direct Sales
Factory direct sales to the customers, competitive pricing.
3 Complete Varieties & Fast Delivery
Our PVC products cover the most common dimensions, abundant inventory assures fast shipment.
Stable production, short delivery time.
Flexible delivery time for the urgent orders.
4 Superior Quality & International Recognition
With 20 years plus industry commitment, our company is developing rapidly with rich experiences, impeccable management, strong R&D ability and wide customer group. We are the verified supplier of many international companies including Samsung, LG, Mitsubishi, Panasonic, Midea and Gree.
5 Professional Support
Our company owns a professional pre-sales and after-sales team responding fast to deal with all kinds of questions from customs. We are standing by.
Contact Us
Franklin Zhu
Sales Manager
Zhejiang Zhongtian Electrical Jacket Co., Ltd
Add: Lianchitou, Beibaixiang Town, Yueqing, Wenzhou, Zhejiang, 325603, China
Tel: +86 577 57150139
Fax: +86 577 62966586
Email: info(@)
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