120MM Balls For Cement and Mine

Specifications

1.Grinding Ball Dia17-150mm
2.Wear-resistant,High impact value
3.High combined efficiency
4.Hardness 55-67HRC
5.Low breakage

 

120MM Balls For Cement and Mine

 

1.Feature:

1) High Hardness: surface hardness is to 55-68 HRC and volume hardness is to 50-63 HRC

2) High Impact Toughness: impact toughness is more than 12 J/cm2.

3) Low Broken Rate: the actual broken rate is not higher than 1%.

4) Even Wear-resistance: the loss of ball round rate is low.

 

2.Chemical Composition of Forged Grinding Ball

Based on material,the forged steel balls are defined into 7 brands. And The chemical composition is shown in the following:

Brand	Material	C	Mn	Si	Cr	S	P	V
TITLE-1	50MN	0.48-0.56	0.70-1.0	0.17-0.37	≤0.25	≤0.035	≤0.035
TITLE-2	60MN	0.57-0.65	0.70-1.0	0.17-0.37	≤0.25	≤0.030	≤0.030
TITLE-3	65MN	0.60-0.70	0.90-1.20	0.17-0.37	≤0.25	≤0.030	≤0.030
TITLE-4	75Mn	0.72-0.92	0.90-1.20	0.17-0.37	≤0.25	≤0.030	≤0.030
TITLE-5	75MnCr(B2)	0.70-0.85	0.7-1.20	0.17-0.37	0.4-0.8	≤0.030	≤0.030
TITLE-6	75SiMn	0.70-0.90	0.7-1.2	0.4-0.8	≤0.25	≤0.030	≤0.030
TITLE-7	Wear-resistant Alloy	0.5-0.65	0.4-1.0	1.4-1.8	0.9-1.2	≤0.030	≤0.030	0.1-0.2

 

3.Chemical Composition of Casting Grinding Ball

Based on material,the casting steel balls are defined into 6 brands. And The chemical composition is shown in the following:

Name	Model	Material	C	Si	Mn	Cr	S	P
TITLE-8	High Chrome	Cr-22-32%	2.0-2.8	≤1.0	0.5-2.0	22-32	≤0.01	≤0.01
TITLE-9		Cr-17-22%	2.0-2.8	≤1.0	0.5-2.0	17-22	≤0.01	≤0.01
TITLE-10		Cr-14-17%	2.2-3.0	≤1.0	0.5-2.0	15-17	≤0.01	≤0.01
TITLE-11		Cr-10-14%	2.2-3.2	≤1.0	0.5-2.5	11-14	≤0.01	≤0.01
TITLE-12	Medium Chrome	Cr-5-10%	2.1-3.2	≤1.2	0.5-1.5	5-10	≤0.01	≤0.01
TITLE-13	Low Chrome	Cr-1-5%	2.2-3.5	≤1.2	0.5-1.5	1-5	≤0.02	≤0.02

 

4.Specification of Grinding Ball

 

5.Specification of Casting Grinding Ball

1)High chrome cast balls
Size: 20mm-150mm

Hardness:HRC58-65; Chrome content:11-14%
2)Low chrome cast balls
Size: 20mm-150mm
Hardness:HRC45-55; Chrome content:1-5%

 

6.Main Process of Forged Steel Ball

(1)Raw material.(2)Cutting.(3)Heating.(4)Forging.(5)Quenching.(6)Tempering.(7)Testing.(8)Qualified Products.(9)Packing

 

7.Main Process of Casting Grinding Ball

(1)Raw material.(2)Scientific Proportioning.(3)Electric Furnace Smelting.(4)Assay Before Furnace.(5)Mould Forming.(6)Polishing.(7)Heat Treatment.(8)Qualified Products.(9)Packing

 

8.Applied Field

1).Cement Plants 2).Mines 3).Power stations 4).Chemical Industries 5).Grinding Mill, Ball mill, Coal mill

 

9. Products Name

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10. Packaging

(1) Steel Drums(with Pallet): 800-950KGS/Drum

 

(2) Container Bags: 1000KGS/Bag

 

11. Photos of Products, Factory, Raw materials, Cutting Material, Processing Line, Testing, Packaging