Ceramic Spray
Ceramic spray
Kingcera offer optimized wear protection for plant componets and pipe systems.
Why wear protection?--- reduce costs and avoid downtime.
Product structure:
Ceramaic oxide is separated into atom through melting, and then it is sprayed onto the surface of metal or nonmetal materials at very high speed. This product includes chromium oxide, alumina, and zirconia compound.
Types and applicable scope of ceramic spray products
| Tyoe | Type of coating | Application scope |
| NMC-T1 | Co based | High temperature resistant scour abrasion coating |
| NMC-T2 | Ceramic based | High temperature resistant scour abrasion coating |
| NMC-T3 | Co based | Special high temperature resistant scour abrasion coating for baldes of coal and gasturbine |
| NMC-T5 | Metal ceramic | Acid resistant, can endure scouring and grain abrasion. |
| NMC-T6 | Ni, Co, Ag and so on | Used to improve the brazing alility of carbide blade and surface of carbide blade and surface of powder smelting product, and can also be used in surface finishing. |
| NMC-T7 | Zn, Al and its alloys | Lasting chemical resistance coating that is used as structure parts enduring corrosion of atmosphere and marine climates |
| NMC-T8 | Mo based | Special coating for synchro ring and piston ring of automobile and also used where there needs occlude resistance and wear resistance |
| NMC-T9 | Ag, Cu, Ti , Cr based | Metallized coating of thick film on surface of ceramic |
| NMC-T10 | Ni-Cr based | Special protecting coating for heat exchanger and boiler tube in power plant |
| NMC-T11 | Alumina, zirconia ceramic | Heat insulation coating |
| NMC-T12 | Ni-coverd Al, Ni-Co-Al + alloy working layer | Abrasion resistant layer at normal or lower temperature, used in the dimension restoring and surface strengthen of out of tolerance parts. |
Clear advantages:
--- long lifetime
--- maintenance free operation
--- no operation interuption
--- no production losses
--- no contaminaiton of conveyed mataterial due to abrasion, mixture or oxidation
--- physiologically harmless, suiable for food products
--- smooth surface to achieve good flowability and to aviod plugs
--- reduced pressure losses and lower energy cost
Services rendered for many branches of industry:

Coal power plant Iron and steel plant

Cement industry Chemical industry
Application examples:

- Fan blades
- Blades of mill exhauster
- Vulcanize corrosion and abrasion of "four tubes" in burner (economizer tube, water screen tube, superheater tube and reheater tube)
- Overcurrent runner blades of turbine
- Valves
- Blades of blender
- Helix feeding belt
- Turbine pump
This product is mainly used in the equipment that can not use abrasion resistant ceramic lining because of limits of volume or shape.
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