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Induction Heating
Induction Heating Description:
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. The induction coil itself does not get heated. The heat generating object is the heated object itself.
DragonPower induction heaters got ISO9001,Rohs, CE certifications and patent for innovation with its latest technology to get energy saving up to 30%-80%.
Model |
Diameter (mm) |
Voltage(V) |
Power(W) |
Key Technical Indexes |
LK-DCGY-01 |
170 |
220 |
2000 |
1.Voltage: 220V-380V |
LK –DCGY-02 |
230 |
220 |
2000 |
2.Power: 2-50KW |
LK –DCGY-03 |
240 |
220 |
5000 |
3.Width of induction coils: 80-2000mm |
LK –DCGY-04 |
260 |
380 |
5000 |
4.Current: 5A-75A |
LK –DCGY-05 |
300 |
380 |
5000 |
5.Diameter of induction coils:≥80mm |
LK –DCGY-06 |
350 |
380 |
50000 |
6.MTBF(mean-time between failures:≥10000 hours |
Note: Other models are available according to your specifications. Please refer to the Order Guide |
7.Work frequency: 10KHz-25KHz |
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Features of Dragonpower Induction Heating:
1. Heating speed linked to the possibility of obtaining very high power density
2. Exact location of the heating effect thanks to the inductor design and an operating frequency perfectly adapted to the part to be heated
3. The possibility to heat at very high temperatures with an efficiency practically independent of the temperature
4. A process perfectly adapted to industrial medium-sized and mass production requirements
5. Easy automation of equipment,
6. Absence of thermal inertia (rapid start-up),
7. Repeatability of operations carried out,
8. Often extremely high heating efficiency,
9. Absence of pollution from the source of heating (cold source),
10.Good working conditions.
Induction Heating Applications:
1.Plastic Injection Molding Machines
2.Plastic Extruders
3. Oil Reclamation Equipment
4. Food and Candy Extruders
5. Drum Heating
6. Extrusion Dies
7. Holding Tanks
8. Blow Molding Machines
9. Food Service Warming
10. Hot Runner Molds
Application 1 - Blow Film Machine:
Application 2 - Blow Molding Machine:
Application 3 - Injection Molding Machine:
Application 4 - Cast Film Machine:
It’s mainly applied in injection, extrusion, blow filming ,blow moulding ,wire drawing ,granulating and recycling machines etc. The product application includes film, sheet, profile ,raw material etc. It can be used for heating the barrel, flange, die head, screw and other parts of the machine with the advantage of 30-80% energy-saving rate.
How does Induction Heating Work?
Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. The induction coil itself does not get heated. The heat generating object is the heated object itself.
Induction Heating VS. Traditional Heaters?
Advantage Comparison | ||
Technical data |
Induction Heater VS. Traditional Heater |
|
Heating Principles |
Electromagnetic Induction |
Resistance wire heating |
Heated Part |
Induction coil itself is not heated but the barrel generates heat so the heat loss to environment is kept minimum. |
heater itself, then heat transferred to the heated object and so much heat loss to environment |
Surface Temperature & Safety |
Max.60℃ on heater surface, safe to touch by hands. |
Above 200℃on surface and dangerous to touch |
Heating Rate |
High Efficiency: shorten 1/3 to 2/3 warming-up time |
Low Efficiency Long time pre-heating |
Energy Saving |
Save 30-80% Power Consumption |
No Saving |
Temperature Control |
High precision |
Low Precision |
Using life |
3-4 years |
2-3 years |
Working Environment |
Cool down workshop temperature |
Hot, especially for low latitude Area |
Cost |
Cost-effective 30-80% energy-saving rate It takes 6-10 months to recover the cost. The higher the power capacity is, the higher energy-saving rate you get. |
Low |
Induction Heating VS Others:
Our factory
Our Service
Induction Heating Order Guide
Please specify the following when ordering:
- The diameter (mm) of heaters (inner diameter for external heating or external diameter for internal heating)
- Width of heaters
- Type, length and position of leads
- The position and size of the hole for connecting thermocouple OR of the incision.
- Voltage and power density
- One piece OR two piece
- Special gap between two pieces
- Content of the laser stamping on the sheath of heaters if needed
- Order quantity
- Delivery date
* It’s better to provide us with the drawings/pictures
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