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——Design

Thin film evaporators are horizontal evaporator with wiper basket, gear motors and external condenser.
The vapour nozzle is typically arranged at the upper end of the evaporator in order to facilitate the transfer of the vapours to the external condenser. 
Dea offers thin film evaporators from 0.058 to 3 m2 .

——Operation

Feed liquid is admitted into still under high vacuum, immediately spread into a very thin film and forced quickly down the evaporation surface. Heated walls and high vacuum drive the more volatile components (distillate) to the external condenser as the less volatile components (residue) continue down the cylinder. The resulting fractions, thus separated, exit through individual discharge outlets. Depending on application, the desired product is either the distillate or the residue fraction. Small amounts of condensable low MW compounds collect in cold trap upstream of vacuum system. For high solvent loads, an optional external condenser may be installed immediately downstream of the still.

——Particular features

Continuous distillation process.
Low operating pressures (100~10000Pa ,100Pa=1mbar).
Short residence time.
High evaporation rates.
Processing of high-boiling, high-viscosity or crystallizing products is possible.
Can be used as a reboiler for column.
Low fouling on evaporator wall.

——Fields of application

For separation of large quantities of components with high volatility.
For residue removal or decolorization.
For products with high-viscosity and easy to crytallizate.
For heat sensitive material

Shanghai Dea chemical equipment Co.,Ltd

——We devote to design and develop the equipment of chemical separation and abstraction.

——We came from East China University of Science and Technology, which we long-term cooperated with later. And now, we serve for many famous universities, such as Tsinghua University , Sun Yat-sen University , etc.

——We provide equipment of distillation and extraction for the technicians in the area of chemical , medicine and food industry.

——We own senior engineers who have rich experience in chemical engineering.

——Our products can be used in lab-scale, pilot-scale experiments and small-scale production.

——The experimental results are more authentic by using our products thanks to the continuous operation during the course of the experiments or pilot-scale experiments.

——We repaire imputed equipments out-of-warranty for UIC,POPE,BUCHI in the past few years, which made us accumulating rich experience.

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We not only produce distillation equipment,

but also study distillation  process,improve the distillation equipment.

Services Dea provide

Technology Consulting
We provide technology consulting and plan designing, please contact with us if you are not satisfied the extraction separation effect with your products.

Feasibility studies and process development
As we all known, testing and process development of customers’ products plays an important role in the whole project. And an experimental result may always achieve better than the complex theoretical calculations. We have a process development team which has rich experience, we experiment new product and face new challenge everyday. Our Purpose: To conduct initial research and development process, to prove the feasibility of separation; to provide design data for industrial production systems; to select the appropriate equipment and optimize the design of the equipment by material properties for each experiment.

Provide experimental equipment
For the separation of mixtures, especially those who are not mature mixture used in the separation plant, a simple theoretical calculation is not enough. Testing and process development for product is crucial, experiment is always the fastest and most effective way to determine the feasibility of separate products, which is better than the results of complex theoretical calculations. Development and design processes are usually done in the secondary laboratory test equipment with a lot of experimentation. Thus, we have established an independent laboratory which is continuous improved.

Process Configuration Design
Maybe you only want to buy the main equipment instead of engineering procurement and construction out of financial condition. Meanwhile, maybe a complete and detailed engineering design plan will trouble you. And we can provide you the chemical plant engineering design for you on base of our long-period experience in engineering design and rigorous style of work,

After-sale service
Equipment supply, installment and moderating.
Operator training.