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Concrete culvert Pipe Machine mainly has two types--centrifugal type and suspension roller type
concrete pipe machine introduction
Centrifugal type concrete pipe machine .
1.
Product Introduction of Centrifugal type Concrete Pipe Machine
The machine takes sands, stones and cement as raw materials to produce many kinds of reinforced concrete drainage pipe with the length of 1000-4000mm, internal diameter of 200-4000mm with the mouth shapes of flat, tongue and groove and socket and spigot. All mechanical indexes have meet the national standards. They have been used widely in deep well, municipal drainage, expressway and other water supply and sewerage works with higher level required. The production efficiency can reach 4-5 piece/hour.
2.Abrasion of centrifugal concrete pipe machine
Centrifugal concrete pipe machine is the main equipment of concrete products centrifugal molding, it keeps the mould working continuous. The roller is the main component of centrifugal concrete pipe machine,it is easy to wear during the molding process, so its repair and improvements in structure is getting more and more people's attention.
It will effect the normal running of the mould and make it bending deformation if the roller abrasion over a certain rang.
1). Abrasion of roller
The abrasion of roller for centrifugal concrete pipe machine has two kinds, edge abrasion and head face abrasion.Edge abrasion includes uniformity and nonuniform ,which one reduce the roller diameter and another one makes the roller oval.
2). Consequences caused by roller abrasion
The nonuniform abrasion can cause the moving of mould,which
will not only affect the quality of concrete products,but also will accelerate abrasion. Axial movement of the mold will intesify the abrasion of roller and running wheel.increasing the equipment load, may also cause serious accidents .
3).Repair of roller abrasion
Repair methods : remove the roller from the bearing housing, lathe processing, make the most minimum size as a standard-sized for metal cutting margin,it must comply with the relevant technical standards.
3.Technology parameter of centrifugal type concrete pipe machine
No. |
Item |
Unit |
Model |
||
|
|
|
Double-wheel |
Three-wheel |
|
1 |
Riding Wheel track |
MM |
1870 |
||
2 |
Riding wheelbase |
MM |
1500-2800 |
||
3 |
Riding wheel external diameter |
MM |
800-920 |
||
4 |
Riding wheel width |
MM |
100 |
||
5 |
Angle between wheel center and the center of steel mould |
degree) |
75-110 |
||
6 |
The Max. length of molding drainage pipe |
M |
2-4 |
||
7 |
The Max. diameter of molding drainage pipe |
Plain top/tongue and groove/pipe-jacking |
MM |
2600 |
1800 |
|
|
Bell and spigot |
|
1800 |
1800 |
8 |
The motor power |
KW |
37-90 |
55-132 |
|
9 |
The range of speed of main drive axle |
r/min |
100-500(continuous) |
100-500(continuous) |
|
Suspension roller type concrete pipe machine
1.Overview of Suspension Roller Concrete Pipe Machine
1200-1800*2000 concrete pipe making chine is composed of four kinds of steel product :rack ,amplitude ,vibration system , demould and demise system.The machine weight is 2.5t, power is 6.2kw, this type machine is the first choice for concrete products company with the advantage of wide used, high effective and low energy-consuming .Concrete pipe making machine is used to produce concrete products with inner diameter 200-2000mm, length 1-2m , shape round square trilateral oval , joint of plaint spun collars Spigot Socket. The quality of pipe conform to GB/T11836.
2.Specification for Suspension Roller Concrete Pipe Machine
Type: suspension roller concrete pipe making machine
Productivity:8-10 pecs/ hour
Concrete Ratio:C30/ water(0.38):cement(1.1):sand(1.11):stone(2.72)
Power:75kw
3.Production process:
Adjusting the vibration system to the best station according to the size of concrete pipe and the vibration frequency of the raw material diameter. When putting materials , vibrate, on the effect of amplitude vibration , it need 1-5 minutes to form solid molding ,interval time is 1-5 seconds , it means demoulding automatically no matter how big the size is.After demoulding , the mold will be transfer to curing place by trolley , the concrete pipe machine will be used to produce the next one when the product put away.
When produce concrete pipes with different specification, it just needs a relevant mold to ensure the product same.
The machine can be installed underground, it has advantage of small voice, no pollution , safe and reliable.
Suspension roller concrete pipe machine apply to concrete pipes with small diameter, it has advantage of saving cost, high productivity.
4.Technical Parameter of Suspension Roller type Concrete Pipe Machine
| XG 200-600 | XG 800-1200 | XG 1000-1500 | XG 4M | |
| Diameter | 200-600mm | 800-1200mm | 1000-1500mm | 300-2000mm |
| Length | 2000mm | 2000mm | 2000mm | 1000-4000mm |
| Power of Motor | 15KW | 45KW | 90KW | 110KW |
| Capacity | 10-15Pc/h | 8-12Pc/h | 6-10Pc/h | 6-8Pc/h |
| Labor demand without feeding machine | 4-5 | 4-5 | 4-5 | 4-5 |
| Labor demand with feeding machine | 3-4 | 3-4 | 3-4 | 3-4 |
| Joint | Plain,socket and spigot,male and female | Plain,socket and spigot,male and female | Plain,socket and spigot,male and female | Plain,socket and spigot,male and female |
Steel Mould of concrete pipe
concrete pipe machine installation In Africa
concrete pipe joint shape
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