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Help CenterPlastic Thermoforming Package, Vacuum Thermoforming Package
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plastic thermoforming package,
plastic vacuum thermoforming package
1. Application of vacuum forming technology
With the rapid demand of more diversified products, more and more designers have been considering to use vacuum formed plastic product technology to make their plastic parts, boxes and etc, which features low tooling cost and fast lead time.
Vacuum formed plastic product, one of the oldest methods of processing plastic material, has also been widely used today to make plastic enclosure, cover, cowl, housing, parts, base, liner, tray, tub, container, case, dome, box, rack, stand, inner liner, component, fitting, accessory, applied in wide industries as Automotive, Agricultural, Building and Construction, Design, Electronic, Machinery, Sanitary industries and etc.
2. Why choose Amei Brothers Plastics Company for OEM plastic blister products service?
A. Proficient skills and profound knowledge in dealing with thick gauge plastic sheet vacuum formed products making, up to 12mm;
B. Seamlessly cooperation with customers to ensure exact fulfillment of all specification.
C. Complete thick plastic sheet thermoformed products solution: from preliminary project design support, material production to tooling design, making and vacuum formed products manufacturing
D. All types of vacuum formed material available: ABS, HIPS, ABS/PMMA, etc. textured, smooth, gloss or matt, fire-retarded or UV resisted
3. Process of contracted plastic thermoforming packages manufacturing with Amei:
A. Design Assessment--Your design will be thoroughly examined by our assessment team to see how we can best make it with plastic thermoforming packages. Proposals will be offered while keeping the best quality and maintaining the integrity of your design to the greatest extent.
B. Product Design Assisting--Our engineer will assist you fulfill your creation, make proposals, translate your drawing into CAD/3D files, if necessary.
C. Tooling--Tight control will be made over the entire tooling process to eliminate the risk of misinterpretation of your concept and other potential problems.
D. Sampling--Quick and accurate sampling will follow to confirm your designs before mass plastic thermoforming packages production.
E. Manufacturing--Our plastic thermoforming packages manufacturing features fast lead time exceptional level of details, flexible order volumes.
4. Process of plastic thermoforming packages at Amei:
1. Extruding plastic sheet: | ABS, HIPS, PP, PE, PC, PETG, PMMA resin granules are extruded or co-extruded into thermoplastic sheet--textured, smooth, gloss or matt, fire-retarded or UV resisted |
2. Vacuum forming to shape: | After being heated, the plastic sheet is stretched onto or into a mould, and held against the mold by applying vacuum between the mould surface and the sheet to form desired shapes. |
3. Cooling to maintain shape: | Once formed the plastic need to cool before being released from the mould. To speed up the cooling cycle, fans are fitted and activated once the plastic part is formed. |
4. Making large product: | Our machine could be restructured to make larger plastic vacuum formed products, with maximum dimensions of 2000*1800*800*12mm (L*W*H*T) |
5. Trimming edges: | Extra material is firstly trimmed before more accurate processing. Sawing is often used in this stages. Polishing is made additionally to smoothen the edges. |
6. Drilling holes: | Drilling often follow the trimming. Other post vacuum forming processes include decoration, printing, strengthening, reinforcing and assembly. |
7. CNC Processing: | For more accurate and faster speed post plastic thermoforming packages processing, CNC is often used. The machine is computer programmed to select the correct cutting tools and angle to suit each cutting area. |
8. Examination and checking: | Before packaging, all our plastic thermoforming packages will be carefully checked in terms of dimensions, surface finish, strength, colour requirements and so on. |
9. Cleansing and Packaging | All plastic thermoforming packages cleaned before packaging. Products are wrapped with plastic film to prevent scratches and cartoon boxes are used or other methods are applied as required. |
5. Main production step chart for all plastic vacuum forming products
6. Partial plastic vacuum forming products:
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