4.4X100m Rotary Kiln

Brief  Instroduction Of Company

Haijian Company is situated in the world-famous Yangtze River Delta Economic Zone, Shanghai Economic North circle---Jiangsu Haian. This boasts lots of picturesque sceneries and outstanding talents. The company is 200 kilometers away from Shanghai---the cosmopolis---to the south and from Nanjing ---the capital of Jiangsu Province to the west.

Haijian, established in 1970, was reformed into a provincial public run shareholding enterprise in November 2003. It is staffed by 500 workers, 25% of whom are engineering technical management personnel. The company covers an area of 100000 square meters, with a building area of 55000 square meters. It possesses fixed assets worthy of close to 0.1 billion yuan, and it holds own 65 million yuan in all. It machines and cuts 50000 tons of produces every year.

Dominant Products

The company has dominant products of 5 series, over 30 categories, and over 500 types such as, new-type of dry-process rotary with a daily production of below 5000 tons, principal machines(such as rotary kiln, roller press, tube mill, vertical mill and dryer.) all kinds of machines for dust filtering, powder separator, conveying equipment and garbage burning. Among them, one product was awarded silver medal by International Expo, three products were elected excellent products and famous-brand products by China Building Materials Machinery Industry Association, five won the title of provincial and municipal high-quality and famous-brand products. Roller press, one of the key scientific and technological projects of national seventh-five year plan,” has successively got over ten awards, such as, second prize of National Science and Technology progress Prize, Gold medal of National Science and Technology Expo,” Golden Bull”’ prize for provincial excellent new products, Jiangsu Famous Brand Products, China Famous Product etc. and was listed in National Torch Plan.

Main accessories

The company has over 400sets of equipment of all specifications and nice functions, including vertical lathes, floor type lathes, common lathes, gear hobbling machine, lapping machines, plane-milling & boring machines, normalizing furnaces, automatic flame cutting machines, automatic welding machines, bridge cranes, AC transformer of 1260KW.There are seven machining workshop buildings, two apartment buildings and one office building in the company. The devices of metering, physical and chemical test, crack detection may satisfy and guarantee the demands of products machining.

Basic work

All current employees in the company have systematically acquired senior or middle technician’s training, 100% of who are working with qualification certificates. Among them, 4 workers have got senior professional qualification and 20 middle, 60 primaries, 5 have been elected top science and technology talents in the city and county, and 10 have got awards in provincial or municipal new product development competitions. The company researches and develops products, trains employees by cooperation with cement industry researching and designing institutes of some cities like Tianjin,Nanjing,Hefei, and Shanghai jiaotong Universitty, Nanjing University of Technology research institutes, featuring integration of production with teaching and research. The roller press, tube mill, rotary kiln, both developed and imported, boasting advanced technology, rational structures, nice functions, are highly praised by customers. Over 30 salesmen of the company visit customers, study the market, make the company known, promote the sale of products, and provide services outside all year round. It has set up agencies in key provinces and cities all over the country. It also has regulations of visiting the customers regularly and service guarantee. The products are not only sold everywhere in China, but exported to Vietnam, Japan, Thailand, Bangladesh, Indonesia, Colombia and Azerbaijan. Worthy of speaking, several complete sets of equipment, which can produce 100000 tons per year, were exported to Vietnam. The company’s management is efficient and standard. In addition, it has a pleasant environment, tidy, civilized and harmonious, in that it takes a sound and positive look. Haijian has acquired over 30 awards successively, such as Jiangsu Provincial Civilized Unit, Provincial Star Enterprise, Provincial High & New Technology Enterprise, Provincial class AAA Credit Enterprise, Provincial metering guarantee Unit, Provincial Modernized Management Model Unit, National large-scale II Enterprise, National Qualified Quality-management Enterprise and so on In 1996, it was entitled to do selling, importing and exporting freely by itself. In 2001, in Jiangsu, the products of Haijian first passed the system of ISO9001:2000 and ISO14000 environment Management system. Being the key and twentieth strong enterprises in domestic building materials machinery industry, its functions is the important export base.

Product Features

Roller press, tube mill and powder separator, the main equipment in cement grinding system, are the company’s special product, which are developed unceasingly. In the 1980s, together with Hefei Cement Industry Research Institute, the company researched and developed the key science and technology project of national “7^thfive year Plan”--- roller press after twenty year’s manufacture and improvement, the kind of machine stands the leading place in technology, production and service at home. Featuring good wear ability of roller’s surface, reliable hydraulic function, and advanced auto-control system, its inside machine structure, is increasingly more rational, and the techniques of machine, the inspection and control are more scientific and rigorous. A large scale of professional series production has come into being. With disagglomerator and V powder separator, the rate of powder separating can reach 99%. After using such equipment, some cement plants saved 40-50% of power and increased 30-45% of production output, so they increased their interests and profits apparently. Therefore, this equipment is the best choice to better cement grinding system for the purpose of lowering energy and resource expense and increasing the output. The major specifications are1000×30,1600×1400

etc. ten types. Till now, about 500sets of the kind of equipment have been sold, which is an important share in domestic market. As China’s cement Industry is being restructured, being large scale and economizing on energy has been the main trend. Thus, the company attaches importance to the development of large scale tube mill and powder separator so that now it is capable of designing and producing tube mill of 4.8×13m,3.2×13m etc. Since 2007, we have manufactured 3.0 m,3.4m,3.8m,4.2m,4.4m etc. 20sets mill for POLYSIUS Company

Traffic condition

It’s very convient to reach the company. Nantong, with a Yangtze River port of 10000 tons capacity, is only 85 kilometer away. Not far from the company, there are four civil airports, Shanghai Pudong, Hongqiao, Nanjing LuKou, Nantong Xingdong Airport, which provide hundrerds of direct flighgts to many cities both at home and abroad every day. National Highway 328 and 204 meet at the place five kilometers away from the company. Two national cannels flow by the company to the Yangtze River.Two main railways going through North Jiangsu-Xinchang and Ningqi Railway-cross at the place 15 kilometer away from the company. There being a class II Railway station, passengers and cargos are able to be delivered to all cities of the country. Sutong Yangtze River Bridge and highways by the sea shorten the distance between the company and cosmopolis shanghai, which makes the company by water, air and land. In the company, energies and resources like water, power and gas are sufficient for supply.

To strengthen the company and improve completive market, our company has decided to add more investment and quicken development. Enlarge a new place which is located 500m in the north of 328 national road and in the west of Shuanglou center road. The area is about 85 mu. Build new big scale workshop, office accessories etc. Add 200tons, 150tons and 75tons crane, floor lathe and automatic welding machine etc. big scale machining equipment. After we finished building, our manufacture capacity will have a double. Our manufacture value will arrive in one billion Yuan.

Co-operation way

Your company, famous around the world, has a broad market, advanced management experience, abundant funds and a good ability of researching and developing products. We intend to cooperate with you in many fields and an all round way, for example, cooperation in developing and producing large roller press, vertical mill as well as other new type of energy economy cement machines and other machines in machinery industry. It’s our suggestion that we cooperate in many ways, such as, processing with technical drawings provided by buyers, technology cooperation, joint venture, exclusively funded venture, merger and so on. The ways are not definite, as long as they are beneficial to the development of both companies. Our aim is to enchance our mutual benefit through friendly negotiation.

Warmly welcome to Haijian to conduct instruction, negotiation, investment and cooperation for our common development and prosperity!

Metallurgy rotary kiln

The rotary kilns produced by our company can be used for chemical industry, metallurgy industry and etc. Through technical renovations, the rotary kiln sintering system equipment made by our company has adopted high measuring precession plunger pump, variable speed adjusted valve, contact graphite block air seal and other national advanced technologies .In order to raise up automation degree, industrial TV has been used at the kiln head for monitoring of kiln , analog fluorescent screen has been used for display of process flow; infrared scanning system has been adopted for sintering zone to directly reflect the burning conditions on the computer. With the use of these new technologies ,it is directly in vision, convenient in operation and reliable in use .Therefore ,the rmalcondition can be raised . Compared to been raised 3~5% up, production has been increased 5~10% and heat consumption has been reduced 15% down.

Then the metallurgy chemical industry kiln mainly uses in the metallurgy profession iron and steel plant poor iron ore magnetization roasting;Chromium,josephinite oxidizing roasting; The refractory materials plant roasts smelts the gold ore and the aluminum manufacturer roasting chamotte , the aluminum hydroxide high; Chemical plant roasting chromium ore and chromium powdered ore mineral of the same kind.

Structure Features of Rotary Kiln:

 The kiln shell is made of rolled steel plates; its structure is optimized by computer software, and features" 

longitudinal flexible and transverse rigid”, which improved the loading of supporting device and stability of 

refractory lining,

 The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability.

 The special high-started torque motor for cement industry rotary kiln is applied for driving system.

 The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so 

that reliability and longer service life of sealing are achieved.

Application of Rotary Kiln:

1. Rotary kiln is commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc. As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more.

2. Rotary kiln system, which is also called a rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, a rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns.

Working Principle of Rotary Kiln:

1) With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.

2) Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.

3) The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured. 

Main Technical Parameter of Rotary Kiln:

Sincerely hope we can have a cooperation in the near future

Warmly welcome to Haijian to conduct instruction, negotiation, investment and cooperation for our common development and prosperity!

Add: No.198 Shuanglou Road Qutang Town Haian County,Jiangsu, PRC

Tel:0086 513 88792415

Fax:0086 513 88792415

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