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Help CenterPrecision Plastic Tooling for Auto Parts
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TOP QUALITY Custom Plastic Injection MouldUS$ 8,250 - 9,500MOQ: 1 Set
Mould base |
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,P20 ), etc |
Material main core and cavity insert |
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,H13, etc |
Hardness of steel |
46~56HRC |
Material for Slider ,Lifter and all sub insert use |
1.2767 HRC |
Cavity |
Single-cavity ,Multi-cavity |
A surface request: |
EDM & High Polish |
Gate |
Cold runner,Yudo/DME/HASCO/Synventive Hot runner |
Mould life time |
500000~+3,000,000 shots |
Quality |
ISO9001:2008, GB/T 19001-2008 certification |
Product material |
PA,PA6/6+GF,ABS,POM,PC,PP,PET,TPE,PVC,HDPE etc |
Export country |
Japan, Europe,USA,Mexico,Australia ,Middle-east ,Asia etc |
Value-added service |
Polish,texture,painting,screen printing,turnkey project |
2,Mould Making for plastic part
Material of steel cavity and core use imported S136 stainless steel with fine polishing, high hardness to get mold's high precision and good quality.
About gate pin-valve gate ,pneumatic drive the nozzle pin simultaneous high speed open and close action. which can effectively control the injection hole open and close actions on each cavity. reliable seal function, smooth moving, low thermal expansion rate ,long using life and also saves electric energy.
About hot runner
hot runner system is designed and used if necessory, it can achieve ideal and prompt heating effect for preform production ,cavity with lower injection pressure to reduce wear and tear of mould parts.
Heat system with double heating system,it has separate temperature control mode ,the heat bar are used to heat the mould mainfold plate,small heaters supply the heating temperature for cavity nozzle continuously.
Cooling system each parts including core ,cavity and valve gate has independently cooling system
3, Our advantages
1) R&D (Design according to client's drawing and requirements)
2) Professional mold manufacturer
3) Molding parts, such as led lamp parts, car parts, auto accessories, electronic components, medical products, office appliance, and out door plastic part etc.
4) Various materials and short lead-time
5) High quality steel and long mould life .6) We can supply "one-stop" service with molds opening,injection,painting,screen printing,assembly and good after-sales
7) Full set machines for mold making and products injection 8) Mould's steel as per customers' requests such as NAK80, S1369(H),2738, 718, 738 and etc.9) Various used plastics: ABS,PP,PE,POM,PA6(66)+GF,PC,PMMA,HIPS,GPPS and etc.10) Various colors available, if they could provide us the color card number.11) Certifications Authorized: ISO9001 & GB/T19001
plastic part
We can tailor various kinds of plastic parts mould for each customer as per their requirements. The quotation can be made based on drawings or samples provided by the customers. Our products are both excellent in quality and reasonable in price. Your satisfaction is guarantee.Following is the essential informations for your reference.
Equipment List for plastic part | |||||
Code |
Item |
Origin |
Qty |
Specs. |
Remarks |
1 |
CNC |
Taiwan |
3 |
1020mm-1600mm |
|
2 |
Engraving Machine |
Nanjing |
2 |
500*600*250 |
|
3 |
Milling Machine |
Shenzhen |
2 |
2#-6# |
|
4 |
Grinding Machine |
Ningbo |
3 |
180-250 |
|
5 |
EDM |
Taiwan |
4 |
400-1200 |
|
6 |
Wire-cutting |
Ningbo |
4 |
250-550 |
|
7 |
Drilling Machine |
Ningbo |
3 |
φ 20-600 |
|
8 |
Sharpener |
1 |
|||
9 |
Grinder |
1 |
|||
10 |
2.5D Measuring |
1 |
|||
11 |
Spotting Machine |
1 |
|||
12 |
Injection Machine |
Ningbo |
25 |
90T-1200T |
|
13 |
Testing Tool: Calipers, Micrometer, Plug gauge, Height Gauge, etc. |
||||
Main Technique Parameters for plastic parts | |
Cavity/Core |
718H, P20, NAK80, 2316,2738,Din2344,H13 and available |
Product Material |
ABS, PC, PP, PVC, POM, PMMA, PS, PE, PET, Rubber, Silicone, PA, PBT, PEI, etc. |
Base |
LKM or by requested |
Structure |
Double color injection mould, Solid Mould, Insert Mould, Mould with Slide, Mould with Lifter |
Runner System |
Hot runner, Cold runner |
Cavity |
Single cavity, multi cavity by requested |
Finish |
Corrosion word, Mirror finish, Brushed |
Longevity |
0.5-1 million shots |
Mould standard |
HASCO, DME, MISUMI, or by requested etc. |
Software |
CAD, Pro-E, UG, etc |
Tolerance |
± 0.05mm |
Design Time |
3-7days |
Sample time |
3-7days |
Main Technique |
Milling, Grinding, EDM, Wire-cutting, Engraving, CNC, and 2.5 Dimension test, etc. |
Production time |
2-7 weeks, depends on mould structure |
Packing |
Wooden case, PE, or by requested |
Q. I have an idea for a new plastic part product, but don't know if it can be manufactured. Can you help?A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q. What are the advantages to having my parts manufactured locally?A. Vertex can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in Europe overnight to accommodate unforeseen changes in demand.
Q. My components have already been developed on CAD. Can you use the drawings?A. Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools - this can save time and money in producing your parts.
Q. Can I test my idea/component before committing to mould tool manufacture?A. Yes, we can use CAD drawings to make models for design and functional evaluations.
Q. What type of plastic is best for my design/component?A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
Q. What type of mould tool do I need?A. Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
Q.Ok, I've decided to go ahead with my project. How long will it take to get my parts?A. It can take 3-6 weeks to have the mould tool manufactured depending on the part's complexity and the number of impressions (single or multi). After we have received final approval by you of the new tool, you can expect delivery of parts within 3-5 days.
Packing And Shipment
Export standard wooden box packing, with plastic tap wrap up.
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